• Transactions of the Korean Society of Mechanical Engineers B
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• v.26 no.5
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• pp.648-657
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• 2002

This paper presents a numerical analysis on the solidification characteristics in twin-roll strip casting. Unstructured fixed-grid system was employed to deal with phase change. Melting of pure gallium was analyzed to confirm the validity of present program in both structured and unstructured grid systems. An algorithm for simultaneous calculation of the temperature in the roll and the molten metal pool was developed. The flow field in the pool and heat transfer features between pool and roll were shown. The effect of process parameters was also studied. Since the geometry of the molten metal Pool significantly deforms along the casting direction, unstructured grid system is more efficient. The unstructured grid system gives almost the same accuracy, even though the number of grids is only 60% of the structure done.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.31 no.1 s.256
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• pp.91-98
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• 2007

Air-conditioners use a spirally coiled capillary tube as an expansion device to enhance compactness of the unit. However, most empirical correlations in open literature were developed for straight capillary tubes without considering coiled effects on the mass flow rate. The objectives of this study are to investigate the flow characteristics of coiled capillary tubes and to develop a generalized correlation for mass flow rate through coiled capillary tubes. The mass flow rates through the coiled capillary tubes and straight capillary tubes were measured by varying operating conditions and tube geometry. The condensing temperatures varied at 40.5, 47.5 and $54.5^{\circ}C$, and subcoolings altered at 3.5, 6.5 and $11.5^{\circ}C$. The mass flow rates of the coiled capillary tubes decreased by 5 to 16% compared with those of the straight capillary tubes at the same operating conditions. An empirical correlation was developed by introducing equivalent length of capillary tube with non-dimensional parameters for coiled shape. The present correlation predicts the data with average and standard deviations of 0.33% and 3.24%, respectively.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.6
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• pp.49-55
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• 2008

Arc welding process is one of the most important technologies to join metal plates. Robotic welding offers the reduced manufacturing cost sought, but its widespread use demands a means of sensing and correcting for inaccuracies in the part, the fixturing and the robot. A number of problems that need to be addressed in robotic arc welding processes include sensing, joint tracking, and lack of adequate models for process parameter prediction and quality control. Problems with parameter settings and quality control occur frequently in the GMA(Gas Metal Arc) welding process due to the large number of interactive process parameters that must be set and accurately controlled. The objectives of this paper are to realize the mapping characteristics of bead width using a sensitivity analysis and develop the neural network and multiple regression method, and finally select the most accurate model in order to control the weld quality(bead width) for fillet welding. The experimental results show that the proposed neural network estimator can predict bead width with reasonable accuracy, and guarantee the uniform weld quality.

• International Journal of CAD/CAM
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• v.6 no.1
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• pp.183-192
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• 2006

A CAD/CAM system has been developed for rapid prototyping (RP) of microfluidic devices based on excimer laser micromachining. The system comprises of two complementary softwares. One, the CAM tool, creates part programs from CAD models. The other, the Simulator Tool, uses a part program to generate the laser tool path and the 2D and 3D graphical representation of the machined microstructure. The CAM tool's algorithms use the 3D geometry of a microstructure, defined as an STL file exported from a CAD system, and process parameters (laser fluence, pulse repetition frequency, number of shots per area, wall angle), to automatically generate Numerical Control (NC) part programs for the machine controller. The performance of the system has been verified and demonstrated by machining a particle transportation device. The CAM tool simplifies part programming and replaces the tedious trial-and-error approach to creating programs. The simulator tool accepts manual or computer generated part programs, and displays the tool path and the machined structure. This enables error checking and editing of the program before machining, and development of programs for complex microstructures. Combined, the tools provide a user-friendly CAD/CAM system environment for rapid prototyping of microfluidic devices.

• Journal of Computational Design and Engineering
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• v.2 no.4
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• pp.233-247
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• 2015

In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results.

• Journal of ILASS-Korea
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• v.16 no.2
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• pp.90-96
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• 2011

Atomized liquid jets from the washing nozzle which configured with recirculation chamber for cleaning hot-zone area are accelerated and impinged on the head lamp surface. Cleaning efficiency of head lamp can be increased with injecting washing fluids into the hot-zone area. Experimental and numerical studies with various design parameters were executed to reveal the relations between internal geometry and internal flow in the washing nozzle. Spray structures were fitted with each of the head lamp surfaces and spray nozzles were optimized to the spray pattern. The recirculation chamber induces a recirculation flow and can be decreased the pressures perturbation inside the chamber. Orifice determines the mass flow rate. When the diameter of orifice is excessively large, it showed an unstable spray pattern. As a nozzle exit angle increases, density distributions are separated with two section. Also, as a protrusion length of nozzle exit increases, spray patterns are spread into a large area and density distributions showed unstable trend.

• Journal of the Society of Naval Architects of Korea
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• v.32 no.3
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• pp.19-28
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• 1995

This paper presents hull form design details and performance characteristics of the SWATH ship 'SEON JIN' built as an underwater test support ship. The hull form is developed systematically varing sets of 11 form parameters which define a unique hull under waterline. Using this geometry variation scheme we have generated a number of alternatives and selected the final hull which fulfills the design objectives and matches the design constraints. After selecting the final hull form we have investigated performances thoroughly through model tests, and confirmed through sea trials that the performance goals be achieved.

• Journal of Ship and Ocean Technology
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• v.10 no.1
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• pp.10-26
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• 2006

The radiation problem for oscillating bodies on the free surface has been formulated by the over-determined Green integral equation, where the boundary condition on the free surface is satisfied by adopting the Kelvin-type Green function and the irregular frequencies are removed by placing additional control points on the free surface surrounded by the body. The B-Spline based higher order panel method is then applied to solve the problem numerically. Because both the body geometry and the potential on the body surface are represented by the B-Splines, that is in polynomials of space parameters, the unknown potential can be determined accurately to the order desired above the constant value. In addition, the potential expressed in B-Spline can be differentiated analytically to get the velocity on the surface without introducing any numerical error. Sample computations are performed for a semispherical body and a rectangular box floating on the free surface for six-degrees of freedom motions. The added mass and damping coefficients are compared with those by the already-validated constant panel method of the same formulation showing strikingly good agreements.

• Journal of the Korean Solar Energy Society
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• v.30 no.5
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• pp.93-99
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• 2010

Nucleate pool boiling experiments with constant heat flux condition were performed using pure R113 for various channel heights under saturated pool condition. A circular heater of 1mm diameter, with artificial cavity in the center, fabricated using MEMS technique and the high-speed controller were used to maintain the constant heat flux. Images of bubble growth were taken at 5,000 frames per second using a high-speed CCD camera. The bubble geometry was obtained from the captured bubble images. The effects of channel height on the bubble growth behaviors were analyzed as dimensional scales for the initial and thermal growth regions. The parameters for the bubble growth behaviors were bubble radius, bubble growth rate, and bubble shapes. These phenomena require further analysis for various surface angles, but this study will provide good experimental data with constant heat flux boundary condition for such works.

• Proceedings of the SAREK Conference
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• 2009.06a
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• pp.266-271
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• 2009

The present study numerically investigated the effect of the geometry of the flattened tube on the thermal performance of a high temperature generator (HTG) of a double effect LiBr-water absorption system. The heat transfer tubes of the HTG were arranged behind a metal fiber burner. The heat transfer of the tubes of HTG were consisted with a set of circular and flattened tubes in series. FLUENT, as a commercial code, was applied for estimating the thermal performance of the HTG. Key parameters were the tube arrangement in the HTG. Temperature and velocity profiles in the HTG were calculated to estimate the thermal performance of the HTG. The heat transfer rate of a HTG tube was increased, and the gas temperature around the flattened tube was decreased as the pitch ratio was increased. The heat transfer rate for the circular tube bundle with the pitch ratio of 2.48 were larger by 10% respectively than that of 2.10 and the heat transfer rate for the flattened tube bundle with the pitch ratio of 1.88 were larger by 36% respectively than that of 1.63.