• Title/Summary/Keyword: geometry parameters

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Development of Expert System for Burr Formation Prediction in Face Milling (밀링가공시 버 형성 예측을 위한 Expert System 개발)

  • 고성림;김영진;고대철;한상우;이제열;안용진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.717-720
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    • 2000
  • Burr makes troubles on manufacturing process due to of deburring cost, quality of products and automation. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. Using the results of experimental study, we classified the burr type and developed data bases to predict burr formation result. This program will be used to predict burr type and geometry at a specified location. Simulation results on deformation strain and temperature are also available. Also algorithm which calculate the exit angle is proposed.

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Shape Design and Specific Torque Characteristics of the Extrusion Twin Screw (압출용 2축 스크류의 형상설계 및 비토크 특성)

  • 최부희;최상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.185-193
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    • 2003
  • The modular self-wiping co-rotating twin screw extruder (SWCOR) has become the most important of twin screw machines. Screw design is one of the most important factors in determining performance of screw extruder. The screw flight and screw channel geometry of SWCOR is determined by the screw diameter, centerline distance, helix angle, and flights number. The maximum allowable throughput rate on a twin screw extruder is determined by a combination of free volume and available specific torque. In this paper we designed geometrical parameters of extruder screw and presented optimal specific torque value in K=1.55, and then developed screw design program for the screw cutting by the use of JAVA API in the twin screw extruder.

Effect of Ball End Mill Geometry and Cutting Conditions on Machinability of Hardened Tool Steel

  • Jang, Dong-Y.;Won, S.-T.
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.17-22
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    • 2002
  • Roughing of tool steel in its hardened state represents a real challenge in the die and meld industry and process improvement depends on research of tool material, coating technique, and lubrication. However, roughing of hardened steels generates extreme heat and without coolant flooding, tool material cannot withstand the high temperature without choosing the right tools with proper coating. This research conducted milling tests using coated ball end mills to study effects of cutting conditions and geometric parameters of ball end mills on the machinability of hardened tool steel. KP4 steel and STD 11 heat treated steels were used in the dry cutting as the workpiece and TiAIN coated ball end mills with side relief angle of 12$^{\circ}$ was utilized in the cutting tests. Cutting forces, tool wear, and surface roughness were measured in the cutting tests. Results from the experiments showed that 85 m/min of cutting speed and 0.32 mm/rev of feed rate were optimum conditions for better surface finish during rough cutting and 0.26mm/rev with the same cutting speed are optimum conditions in the finish cutting.

Interfacial stresses in RC beam bonded with a functionally graded material plate

  • Daouadji, Tahar Hassaine;Chedad, Abdebasset;Adim, Belkacem
    • Structural Engineering and Mechanics
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    • v.60 no.4
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    • pp.693-705
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    • 2016
  • Functionally graded material (FGM) plates can be bonded to the soffit of a beam as a means of retrofitting the RC beam. In such plated beams, tensile forces develop in the bonded plate and these have to be transferred to the original beam via interfacial shear and normal stresses. In this paper, an interfacial stress analysis is presented for simply supported concrete beam bonded with a functionally graded material FGM plate. This new solution is intended for application to beams made of all kinds of materials bonded with a thin plate, while all existing solutions have been developed focusing on the strengthening of reinforced concrete beams, which allowed the omission of certain terms. It is shown that both the normal and shear stresses at the interface are influenced by the material and geometry parameters of the composite beam. This research is helpful for the understanding on mechanical behavior of the interface and design of the FGM-RC hybrid structures.

Temperature variation in steel beams subjected to thermal loads

  • Abid, Sallal R.
    • Steel and Composite Structures
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    • v.34 no.6
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    • pp.819-835
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    • 2020
  • The effects of atmospheric thermal loads on the response of structural elements that are exposed to open environments have been recognized by research works and design specifications. The main source of atmospheric heat is solar radiation, which dominates the variation of the temperature of air, earth surface and all exposed objects. The temperature distribution along the depth of steel members may differ with the geometry configuration, which means that the different-configuration steel members may suffer different thermally induced strains and stresses. In this research, an experimental steel beam was instrumented with many thermocouples in addition to other sensors. Surface temperatures, air temperature, solar radiation and wind speed measurements were recorded continuously for 21 summer days. Based on a finite element thermal analysis, which was verified using the experimental records, several parametric studies were directed to investigate the effect of the geometrical parameters of AISC standard steel sections on their thermal response. The results showed that the overall size of the beam, its depth and the thickness of its elements are of significant effect on vertical temperature distributions and temperature differences.

EFFECTS OF FLUIDIC OSCILLATOR GEOMETRY ON PERFORMANCE (유체진동기의 형상 변화가 성능에 미치는 영향)

  • Jeong, Han-Sol;Kim, Kwang-Yong
    • Journal of computational fluids engineering
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    • v.21 no.3
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    • pp.77-88
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    • 2016
  • A parametric study on a fluidic oscillator was performed numerically in this work. Three-dimensional unsteady Reynolds-averaged Navier-Stokes equations were solved to analyze the flow in the fluidic oscillator. As turbulence closure, $k-{\varepsilon}$ model was employed. Validation of the numerical results was performed by comparing numerical results with experimental data for frequency of the oscillation. The parametric study was performed using five geometric parameters. Performance of the fluidic oscillator was evaluated in terms of velocity ratio and pressure drop. The results show that the inlet channel width and the distance between splitters are important factors in determining the performance of the fludic oscillator.

A Numerical Study on Natural Convection in A Three-Phase GIS Busbar (3상 GIS Busbar내 자연대류에 대한 수치해석적 연구)

  • Wang, Yangyang;Hahn, Sung-Chin;Kim, Joong-Kyoung;Kang, Sang-Mo
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.107-108
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    • 2008
  • The temperature rise of GIS (Gas Insulated Switchgear) busbar system is a vital factor that affects its performance. In this paper, a two-dimensional model is presented by commercial code CFX11 for the evaluation of natural convection in the busbar system. In the model, SF6 (Sulfur Hexafluoride) is used to insulate the high voltage device and improves the heat transfer rate. The power losses of a busbar calculated by the magnetic field analysis are used as the input data to predict the temperature rise by the nature convection analysis. The heat-transfer coefficients on the boundaries are analytically calculated by applying the Nusselt number considering material property and model geometry for the natural convection. The temperatures of the tank and conductors from CFX simulation and the experiment were compared. The results show a good agreement. In the future, we will calculate the 3-D model and try to reduce the temperature by adjusting some dimensional parameters.

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Experimental Study on Single Bubble Growth Under Subcooled, Saturated, and Superheated Nucleate Pool Boiling

  • Kim Jeong-Bae;Lee Jang-Ho;Kim Moo-Hwan
    • Journal of Mechanical Science and Technology
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    • v.20 no.5
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    • pp.692-709
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    • 2006
  • Nucleate pool boiling experiments with constant wall temperature were performed using pure R1l3 for subcooled, saturated, and superheated pool conditions. A microscale heater array and Wheatstone bridge circuits were used to maintain the constant wall temperature and to measure the instantaneous heat flow rate accurately with high temporal and spatial resolutions. Images of bubble growth were taken at 5,000 frames per second using a high-speed CCD camera synchronized with the heat flow rate measurements. The bubble geometry was obtained from the captured bubble images. The effect of the pool conditions on the bubble growth behavior was analyzed using dimensionless parameters for the initial and thermal growth regions. The effect of the pool conditions on the heat flow rate behavior was also examined. This study will provide good experimental data with precise constant wall temperature boundary condition for such works.

Development of the Pneumatic Rotary Actuator for Marine Winch

  • Kim, D.-S;Lee, W.-H
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.2
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    • pp.354-360
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    • 2004
  • It is well known that pneumatic actuators convert fluid power into mechanical power with a low efficiency. The pneumatic rotary actuators are used in not only marine winches. but also hoists, agitators, and excavators. The efficiency of pneumatic rotary actuators depends on several factors, such as type of actuator. speed, supply pressure. size and geometry of the actuator. This paper presents an analytical and experimental study of the performance of pneumatic rotary actuators. We investigate all the major aspects of the air flow through a pneumatic rotary actuator and points out the main causes of the low efficiency of the actuator. Therefore the design parameters which can lead to optimum performance are obtained.

A Geometric Optimization of a Microchannel for Temperature Gradient Focusing via Joule Heating (줄 발열에 의한 온도기울기 농축을 위한 미세채널 형상 최적화)

  • Han, Tae-Heon;Kim, Sun-Min
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1623-1628
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    • 2008
  • A temperature gradient focusing (TGF) via Joule heating phenomenon was numerically studied. The governing transport equations are implemented into a quasi-1D numerical model to predict the resulting temperature, velocity, and concentration profiles along a microchannel of varying width under an applied electric field. The model is used to analyze the effects of varying certain geometrical parameters of a microchannel on the focusing performance of the device. We show the effects of varying width of the microchannel having a fixed length, and propose the optimal geometry of the device. This method can be easily implemented into lab-on-a-chip (LOC) applications where focusing is required based on its simple design.

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