• Title/Summary/Keyword: gas production

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A Review of Technology Development Trend for Hydrogen and Syngas Production with Coke Oven Gas (코크스 오븐 가스(COG)를 이용한 수소 및 합성가스 제조 기술 개발 동향 분석)

  • Choi, Jong-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_3
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    • pp.1247-1260
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    • 2022
  • The steel industry accounts for about 5% of the total annual global energy consumption and more than 6% of the total anthropogenic carbon dioxide emissions. Therefore, there is a need to increase energy efficiency and reduce greenhouse gas emissions in these industries. The utilization of coke oven gas, a byproduct of the coke plant, is one of the main ways to achieve this goal. Coke oven gas used as a fuel in many steelmaking process is a hydrogen-rich gas with high energy potential, but it is commonly used as a heat source and is even released directly into the air after combustion reactions. In order to solve such resource waste and energy inefficiency, several alternatives have recently been proposed, such as separating and refining hydrogen directly from coke oven gas or converting it to syngas. Therefore, in this study, recent research trends on the separation and purification of hydrogen from coke oven gas and the production of syngas were introduced.

Direct Synthesis of Dimethyl Ether From Syngas in Slurry Phase Reactor (액상 슬러리 반응기에서 합성가스로부터 DME 직접 제조)

  • Hwang, Gap-Jin;Kim, Jung-Min;Lee, Sang-Ho;Park, Chu-Sik;Kim, Young-Ho;Kim, Jong-Won
    • Transactions of the Korean hydrogen and new energy society
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    • v.15 no.2
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    • pp.119-128
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    • 2004
  • DME(Dimethyl Ether) was directly produced from the synthesis gas using the slurry phase reactor. The catalyst for DME production prepared two types (A type; Cu:Zn:Al=57:33:10, B type; Cu:Zn:Al=40:45:15, molar ratio). It was evaluated for the effect of the reaction medium oil using the small size slurry phase reactor. DME production yield and the methanol selectivity decreased in the order: n-hexadecane oil> mineral oil> therminol oil. The long-term test of DME production was carried out using A and B type catalyst, and n-hexadecane oil and mineral oil, respectively. It was confirmed that the use of A type for the catalyst and n-hexadecane for the reaction medium oil was very useful for the viewpoint of the DME production form the synthesis gas.

Hydrogen Gas Production from Methane Reforming Using Oxygen Enriched Compression Ignition Engine (산소부화 압축착화기관을 이용한 메탄으로부터 수소 생산)

  • Lim, Mun-Sup;Hong, Sung-In;Hong, Myung-Seok;Chun, Young-Nam
    • Journal of Korean Society for Atmospheric Environment
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    • v.23 no.5
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    • pp.557-562
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    • 2007
  • The purpose of this paper is to investigate the reforming characteristics and maximum operating condition for the hydrogen production by methane reforming using the compression ignition engine induced partial oxidation. An dedicated compression engine used for methane reforming was decided operating range. The partial oxidation reforming was investigated with oxygen enrichment which can improve hydrogen production, compared to general reforming. Parametric screening studies were achieved as $O_2/CH_4$ ratio, total flow rate, and intake temperature. When the variations of $O_2/CH_4$ ratio, total flow rate, and intake temperature were 1.24, 208.4 L/min, and $400^{\circ}C$, respectively, the maximum operating conditions were produced hydrogen and carbon monoxide. Under the condition mentioned above, synthetic gas were $H_2\;22.77{\sim}29.22%,\;CO\;21.11{\sim}23.59%$.

Effects of Coconut Materials on In vitro Ruminal Methanogenesis and Fermentation Characteristics

  • Kim, E.T.;Park, C.G.;Lim, D.H.;Kwon, E.G.;Ki, K.S.;Kim, S.B.;Moon, Y.H.;Shin, N.H.;Lee, S.S.
    • Asian-Australasian Journal of Animal Sciences
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    • v.27 no.12
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    • pp.1721-1725
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    • 2014
  • The objective of this study was to evaluate the in vitro effects of coconut materials on ruminal methanogenesis and fermentation characteristics, in particular their effectiveness for mitigating ruminal methanogenesis. Fistulated Holstein cows were used as the donor of rumen fluid. Coconut materials were added to an in vitro fermentation incubated with rumen fluid-buffer mixture and timothy substrate for 24 h incubation. Total gas production, gas profiles, total volatile fatty acids (tVFAs) and the ruminal methanogens diversity were measured. Although gas profiles in added coconut oil and coconut powder were not significantly different, in vitro ruminal methane production was decreased with the level of reduction between 15% and 19% as compared to control, respectively. Coconut oil and coconut powder also inhibited gas production. The tVFAs concentration was increased by coconut materials, but was not affected significantly as compared to control. Acetate concentration was significantly lower (p<0.05), while propionate was significantly higher (p<0.05) by addition of the coconut materials than that of the control. The acetate:propionate ratio was significantly lowered with addition of coconut oil and coconut powder (p<0.05). The methanogens and ciliate-associated methanogens in all added coconut materials were shown to decrease as compared with control. This study showed that ciliate-associated methanogens diversity was reduced by more than 50% in both coconut oil and coconut powder treatments. In conclusion, these results indicate that coconut powder is a potential agent for decreasing in vitro ruminal methane production and as effective as coconut oil.

The Status of Methane Hydrate Development (메탄하이드레이트 개발동향)

  • Kim, Young-In
    • Economic and Environmental Geology
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    • v.46 no.1
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    • pp.71-84
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    • 2013
  • Most gas hydrates (GH) occur in ocean sediments. Global GH reserves are estimated to be $10^{13}{\sim}20{\times}10^{15}m^3$, which is nearly 1,000 times the amount of current world energy consumption. Methane hydrate (MH) has the potential to be developed into future natural gas resources to replace traditional oil and gas resources, and thus MH production technologies such as depressurization, inhibitor injection, thermal stimulation, and $CO_2-CH_4$ substitution need to be further developed. MH production, which is expected to be in test production until 2014 in Korea, is focused on the development of GH production technologies for use in the commercial production of methane gas. This study compares MH production technology and its ability to meet the twin goals of being both effective and environmentally friendly while taking into consideration the complex phenomena of GH decomposition.

Probabilistic Analysis using Economical Evaluation for Shale Gas Development (셰일가스 개발 시 확률론적 분석 기법을 이용한 경제성 평가)

  • Moon, Young-Jun;Moon, Seo-Yoon;Gil, Seong-Min;Shin, Hyo-Jin;Lim, Jong-Se
    • Journal of the Korean Institute of Gas
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    • v.22 no.2
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    • pp.21-28
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    • 2018
  • In recent years, payability of shale gas production has worsened due to oil and gas price declines resulting from sharply increasing shale gas production. Reliable economic evaluation in shale gas development has become important. In this study, Monte Carlo simulation of probabilistic analysis technique was applied to analyze the economic feasibility considering the uncertainty involved in shale gas development. For this, the range of major variables is set and a random number is generated to derive the probability distribution of Net Present Value(NPV) and Internal Rate of Return(IRR). Consequently, we estimated the probability that the feasibility of the project is evaluated to be positive when developing shale gas in the study area. In addition, sensitivity analysis of major parameters affecting economic efficiency in shale gas development was carried out, and the effect of major variables in economic evaluation for commercial production was identified. In the future, this study could be used to make decision for shale gas production by presenting the range of variation of economic index and probability value.

Bio-methane production for city gas by membrane separation of digestion gas (소화가스의 막 분리 정제에 의한 도시가스용 바이오메탄 생산)

  • Choi, Keun-Hee;Jo, Min-Seok;Choi, Won-Young;Chun, Seung-Kyu
    • Journal of the Korean Applied Science and Technology
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    • v.37 no.5
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    • pp.1106-1115
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    • 2020
  • Research was conducted on the production of bio-methane for city gas, from food waste digestion gas using two membrane-separation methods(4SBR and 3SDR) in a commercial plant. A purity of 98.9% can be obtained using either method. The recovery rate of methane from the digestion gas was 88.1% for 4SBR and 79.4% for 3SDR. the ratios of bio-methane production to treated digestion gas were 53.5% for 4SBR and 49.4% for 3SDR. However, the 4SBR method had a higher ratio of returned gas(56.5%), approximately twice that of 3SDR, making 3SDR the more desirable method in terms of maximum treat capacity. Therefore, 4SBR seems more economical when the digestion gas to be treated is less than 200 N㎥/day, while 3SDR is more suited to treat gas volumes of more than 240 N㎥/day. The relative deviation of each operation index, compared to mean values, was generally greater for the 4SBR method. Additionally, the correlation coefficients between major system indexes, such as bio-methane production and bio-methane draw out pressure(which is the main control measure of membrane facility) showed that these indexes are more closely related in the 3SDR method.

Development of Productivity Prediction Model according to Choke Size and Gas Injection Rate by using ANN(Artificial Neural Network) at Oil Producer (오일 생산정에서 쵸크사이즈와 가스주입량에 따른 생산성 예측 인공신경망 모델 개발)

  • Han, Dong-kwon;Kwon, Sun-il
    • Journal of the Korean Institute of Gas
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    • v.22 no.6
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    • pp.90-103
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    • 2018
  • This paper presents the development of two ANN models which can predict an optimum production rate by controlling choke size in oil well, and gas injection rate in gas-lift well. The input data was solution gas-oil ratio, water cut, reservoir pressure, and choke size or gas injection rate. The output data was wellhead pressure and production rate. Firstly, a range of each parameters was decided by conducting sensitive analysis of input data for onshore oil well. In addition, 1,715 sets training data for choke size decision model and 1,225 sets for gas injection rate decision model were generated by nodal analysis. From the results of comparing between the nodal analysis and the ANN on the same reservoir system showed that the correlation factors were very high(>0.99). Mean absolute error of wellhead pressure and oil production rate was 0.55%, 1.05% with the choke size model, respectively. And the gas injection rate model showed the errors of 1.23%, 2.67%. It was found that the developed models had been highly accurate.

Analysis of CO2 Emission Depending on Hydrogen Production Methods in Korea (국내 수소 생산에 따른 CO2 발생량 분석)

  • Han, Ja-Ryoung;Park, Jinmo;Kim, Yohan;Lee, Young Chul;Kim, Hyoung Sik
    • Journal of the Korean Institute of Gas
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    • v.23 no.2
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    • pp.1-8
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    • 2019
  • Because of environmental pollution problem, interests in hydrogen energy has been concentrating sharply. Especially in Korea, the market related with fuel cell vehicles and hydrogen refueling stations is increasing actively under the government-led. However, the actual contributions to environmental improvement effect of hydrogen energy is required to be evaluated with representing reality. In this sense, lots of conventional analyzing tools have some limitations to adapt in Korea's situation directly. It is caused by the differences of raw energy market between the US and Korea. That is, most of analytic tools are developed by representing energy market of the US, where can produce variety of raw feed energy sources. Therefore, in this paper, we propose mass balance based numerical analyzing method, which is suitable for the actual hydrogen production process in Korea for exact evaluation of $CO_2$ emission amount in this country. Using proposed method, we has demonstrated reformed hydrogen from natural gas, LPG and naphtha, electrolysis-based hydrogen, and COG-based hydrogen. Furthermore, with the comparison of GREET program analysis results, robustness of numerical analysis method is demonstrated.

Basic Economic Analysis for Co-production Process of DME and Electricity using Syngas Obtained by Coal Gasification (석탄 가스화를 통한 전력 생산과 DME 병산 공정에 대한 기초 경제성 분석)

  • Yoo, Young Don;Kim, Su Hyun;Cho, Wonjun;Mo, Yonggi;Song, Taekyong
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.796-806
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    • 2014
  • The key for the commercial deployment of IGCC power plants or chemical (methanol, dimethyl ether, etc.) production plants based on coal gasification is their economic advantage over plants producing electricity or chemicals from crude oil or natural gas. The better economy of coal gasification based plants can be obtained by co-production of electricity and chemicals. In this study, we carried out the economic feasibility analysis on the process of co-producing electricity and DME (dimethyl ether) using coal gasification. The plant's capacity was 250 MW electric and DME production of 300,000 ton per year. Assuming that the sales price of DME is 500,000 won/ton, the production cost of electricity is in the range of 33~58% of 150.69 won/kwh which is the average of SMP (system marginal price) in 2013, Korea. At present, the sales price of DME in China is approximately 900,000 won/ton. Therefore, there are more potential for lowering the price of co-produced electricity when comparing that from IGCC only. Since the co-production system can not only use the coal gasifier and the gas purification process as a common facility but also can control production rates of electricity and DME depending on the market demand, the production cost of electricity and DME can be significantly reduced compared to the process of producing electricity or DME separately.