• Journal of the Korean Ceramic Society
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• v.32 no.11
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• pp.1246-1254
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• 1995

A numerical model for fabrication and deposition of ultrafine SiO2 particles were proposed in the simplified horizontal MCVD apparatus using tube furnace reactor. The model equations such as energy and mass balance equations and the 0th, 1st and 2nd moment balance equations of aerosols were considered in the reactor. The phenomena of SiCl4 chemical reaction, SiO2 particle formation and coagulation, diffusion and thermophoresis of SiO2 particles were included in the aerosol dynamic equation. The profiles of gas temperature, SiCl4 concentration and SiO2 particle volume were calculated for standard conditions. The concentrations, sizes and deposition efficiencies of SiO2 particles were calculated, changing the process conditions such as tube furnace setting temperature, total gas flow rate and inlet SiCl4 concentration.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.109-112
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• 2008

In this work, a mathematical heat transfer model of a walking-beam type reheating furnace that can predict the formation and growth of the scale layer, which is produced due to oxidative reaction between the furnace oxidizing atmosphere and the steel surface in the reheating furnace, has been developed. The model can also predict the heat flux distribution within the furnace and the temperature distribution in the slab and scale throughout the reheating furnace process by considering the heat exchange between the slab and its surroundings in the furnace, including radiant heat transfer among the slabs, the skids, the hot gases and the furnace wall as well as the gas convection heat transfer in the furnace. Using the model developed in this work, the effects of the scale layer on the heat transfer characteristics and temperature behavior of the slab is investigated. A comparison is also made between the predictions of the present model and the data from an in situ measurement in the furnace, and a reasonable agreement is founded.

• Journal of computational fluids engineering
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• v.18 no.4
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• pp.69-73
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• 2013

Mass manufacturing of optical fiber includes the process of very thin glass fiber drawing by heating and softening the high purity silica preform and applying the draw tension on the softened tip of preform neck-down profile in a draw furnace. In this computational study, this process is numerically modeled with simplified geometry of the draw furnace which is comprised of essential parts such as concentric graphite heater, muffle tube, and insulation surrounding the heater. The iterative computational scheme is employed between one-dimensional model of neck-down profile prediction and two-dimensional axisymmetric thermo-fluid CFD computation of radiative heating and working gas convection. The computational results show the experimentally observed neck-down profile in heated section of preform, while yielding the reasonable values of draw tension and heater wattage. Also, this study analyzes and discusses the effects of heating conditions such as heater length and temperature on several important aspects of glass fiber drawing process.

• Journal of Digital Convergence
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• v.12 no.4
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• pp.277-283
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• 2014

Fuzzy modeling is generally using the given data and the fuzzy rules are established by the input variables and the space division by selecting the input variable and dividing the input space for each input variables. The premise part of the fuzzy rule is presented by selection of the input variables, the number of space division and membership functions and in this paper the consequent part of the fuzzy rule is identified by polynomial functions in the form of linear inference and modified quadratic. Parameter identification in the premise part devides input space Min-Max method using the minimum and maximum values of input data set and C-Means clustering algorithm forming input data into the hard clusters. The identification of the consequence parameters, namely polynomial coefficients, of each rule are carried out by the standard least square method. In this paper, membership function of the premise part is dividing input space by using trapezoid-type membership function and by using gas furnace process which is widely used in nonlinear process we evaluate the performance.

• Journal of Energy Engineering
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• v.2 no.3
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• pp.285-292
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• 1993

A cylindrical-shape, horizontal furnace was used to investigate the effect of particle size on the pulverized coal combustion behavior. Three differently-sized fractions (5, 30, and 44 microns in average diameter) of high-volatile bituminous coal, were burned in the test furnace. Ignition characteristics of pulverized coal flame were determined through the amount of methane in the carrier gas for the self-sustaining flame. Easiest ignition occurred with the immediately-sized coal particles. Ignition of coal jet flame appeared to occur through a gas-phase homogeneous process for particles larger than 30 microns. Below this limiting size, heterogeneous process probably dominated ignition of coal flame. Oxygen concentration of combustion air was varied up to 50%, to determine the oxygen-enrichment effect on the coal ignition behavior. Oxygen enrichment of primary air assisted ignition behavior of pulverized coal flame. However, enrichment of secondary air didn't produce any effect on the ignition behavior.

• Journal of the Korean Society of Combustion
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• v.16 no.4
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• pp.23-30
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• 2011

In the iron and steel manufacturing, sintering process precedes blast furnace to prepare feed materials by agglomerating powdered iron ore to form larger particles. There are several techniques which have devised to improve sintering production and productivity including flue gas recirculation(FGR) and additive gas enriched operation. The application of those techniques incurs variations of process configurations as well as inlet and outlet gas conditions such as temperature, composition, and flow rate which exert direct influence on reactions in the bed or the operation of the entire plant. In this study, an approach of sintering bed modeling using flowsheet process simulator was devised in consideration of FGR and the change of incoming and outgoing gas conditions. Results of modeling for both normal and FGR sintering process were compared in terms of outgoing gas temperature, concentration, and moisture distribution pattern as well as incoming gas conditions. It is expected to expand the model for various process configurations with FGR, which may provide the usefulness for design and operation of sintering plant with FGR.

• Proceedings of the KSME Conference
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• 2008.11b
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• pp.2122-2125
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• 2008

Because the reheating furnace consumes a large amount of energy to heat up the slabs, it is very important to find an optimal temperature patterns in the furnace for energy saving as well as uniform target temperature at the exit of the furnace. In this study, the temperature profiles in the slab are determined by solving the transient one-dimensional heat conduction equation in conjunction with boundary conditions with total heat exchange factors. The optimal temperature patterns are obtained to minimize the fuel consumption with satisfying the predetermined constraint conditions. The design optimization is performed by using a genetic algorithm and the optimal results are validated with results obtained from the PIDO tool, called as P.I.A.n.O.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.10a
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• pp.101-107
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• 1997

Development on the mechanical properties of steel sheet for the automobile body panel is very important in the BAF(Batch annealing furnace) annealing process. Because of the heat treatment method in the BAF, mechanical properties was decided on the heat treatment method of the coil. So, we tested on the development of mechanical properties according to heat treatment method at the annealing furnace using the Ax atmospheric gas and the HNx atmospheric gas. As a result of several investigations. We confirmed the following characteristics ; mechanical properties was changed under the influence of the annealing cycle, the heat treatment method and the atmospheric gas. And, elongation in the HNx BAF was better than the Ax BAF. Finally, most important thing in the BAF is using proper annealing cycle in order to get a good quality.

• Journal of information and communication convergence engineering
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• v.6 no.4
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• pp.448-453
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• 2008

This study describes design and development techniques of estimation models for process modeling. One case study is undertaken to design a model using standard gas furnace data. Neural networks (NN) and genetic programming (GP) are each employed to model the crucial relationships between input factors and output responses. In the case study, two models were generated by using 70% training data and evaluated by using 30% testing data for genetic programming and neural network modeling. The model performance was compared by using RMSE values, which were calculated based on the model outputs. The average RMSE for training and testing were 0.8925 (training) and 0.9951 (testing) for the NN model, and 0.707227 (training) and 0.673150 (testing) for the GP model, respectively. As concern the results, the NN model has a strong advantage in model training (using the all data for training), and the GP model appears to have an advantage in model testing (using the separated data for training and testing). The performance reproducibility of the GP model is good, so this approach appears suitable for modeling physical fabrication processes.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.12-13
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• 2006

The spherical and high quality Titanium fine powder "Tilop" has been produced with gas atomization furnace, Sumitomo Titanium Corporation originally designed. Recently, a new process which can produce Ti-alloy(Ti-6Al-4V) powders by utilizing our gas atomization process, of which raw material is sponge titanium pre-mixed with alloy chips or granules has been also developed. The particle size of gas atomized Ti-alloy powder and the mechanical properties of sintered Ti-alloy compacts prepared by metal injection molding were discussed in this study.