• Title/Summary/Keyword: gas bearing

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Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.36-41
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL's EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.34-34
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL′s EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

Thermohydrodynamic Bubbly Lubrication Analysis of High-Speed Journal Bearing (공기 혼합오일에 대한 고속 저어널 베어링 열유체 윤활 해석)

  • 전상명
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.321-334
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    • 2001
  • The influence of aerated oil on high-speed journal bearing Is examined by thermohydrodynamic lubrication theory to lubrication with mixtures of a Newtonian liquid and an ideal gas. For this purpose, analytical models for viscosity and density of aerated oil in fluid-film bearing are applied. Convection to the walls, mixing with supply oil and re-circulating oil, and some degree of journal misalignment are considered. The results show that deliberate oil aeration can increase the load capacity of high-speed plain Journal bearing. And the load capacity is increased more by oil aeration under the conditions of shaft misalignment and higher speed.

Effects of Surface Roughness on the Performance of a Gas Foil Thrust Bearing (표면 거칠기가 가스 포일 스러스트 베어링의 성능에 미치는 영향)

  • Sung Ho Hwnag;Dae Yeon Kim;Tae Ho Kim
    • Tribology and Lubricants
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    • v.39 no.2
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    • pp.81-85
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    • 2023
  • This study presents an experimental investigation of the effects of surface roughness on gas foil thrust bearing (GFTB) performance. A high-speed motor with the maximum speed of 80 krpm rotates a thrust runner and a pneumatic cylinder applies static loads to the test GFTB. When the motor speed increases and reaches a specific speed at which a hydrodynamic film pressure generated within the gap between the thrust runner and test GFTB is enough to support the applied static load, the thrust runner lifts off from the test GFTB and the friction mechanism changes from the boundary lubrication to the hydrodynamic lubrication. The experiment shows a series of lift-off test and load-carrying capacity test for two thrust runners with different surface roughnesses. For a constant static load of 15 N, thrust runner A with its lower surface roughness exhibits a higher start-up torque but lower lift-off torque than thrust runner B with a higher surface roughness. The load capacity test at a rotor speed of 60 krpm reveals that runner A results in a higher maximum load capacity than runner B. Runner A also shows a lower drag torque, friction coefficient, and bearing temperature than runner B at constant static loads. The results imply that maintaining a consistent surface roughness for a thrust runner may improve its static GFTB performance.

Performance Predictions of Gas Foil Journal Bearings with Turbulent Flows (난류 유동을 갖는 가스 포일 저널 베어링의 성능 예측)

  • Mun, Jin Hyeok;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.190-198
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    • 2019
  • Gas foil bearings (GFBs) enable small- to medium-sized turbomachinery to operate at ultra-high speeds in a compact design by using ambient air or process gas as a lubricant. When using air or process gas, which have lower viscosity than lubricant oil, the turbomachinery has the advantage of reduced power loss from bearing friction drag. However, GFBs may have high Reynolds number, which causes turbulent flows due to process gas with low viscosity and high density. This paper analyzes gas foil journal bearings (GFJBs) with high Reynolds numbers and studies the effects of turbulent flows on the static and dynamic performance of bearings. For comparison purposes, air and R-134a gas lubricants are applied to the GFJBs. For the air lubricant, turbulence is dominant only at rotor speeds higher than 200 krpm. At those speeds, the journal eccentricity decreases, but the film thickness, power loss, and direct stiffness and damping coefficients increase. On the other hand, the R-134a gas lubricant, which that has much higher density than air, causes dominant turbulence at rotor speeds greater than 10 krpm. The turbulent flow model predicts decreased journal eccentricity but increased film thickness and power loss when compared with the lamina flow model predictions. The vertical direct stiffness and damping coefficients are lower at speeds below 100 krpm, but higher beyond that speeds for the turbulent model. The present results indicate that turbulent flow effects should be considered for accurate performance predictions of GFJBs with high Reynolds number.

Performance Evaluation of Thrust Slide-Bearing of Scroll Compressors under R-22 Environment (R-22 냉매 분위기하에서 스크롤 압축기 스러스트 베어링의 윤활특성 평가)

  • Cho, Sang-Won;Kim, Hong-Seok;Lee, Jae-Keun;Lee, Hyeong-Kook;Lee, Byeong-Chul;Park, Jin-Sung
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.590-595
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    • 2006
  • This paper presents the friction and anti-wear characteristics of nano-oil with a mixture of a refrigerant oil and carbon nano-particles in the thrust slide-bearing of scroll compressors. Frictional loss in the thrust slide-bearing occupies a large part of total mechanical loss in scroll compressors. The characteristics of friction and anti-wear using nano-oil are evaluated using the thrust bearing tester for measuring friction surface temperature and the coefficient of friction at the thrust slide-bearing as a function of normal loads up to 4,000 N and orbiting speed up to 3,200 rpm. It is found that the coefficient of friction increases with decreasing orbiting speed and normal force. The friction coefficient of carbon nano-oil is 0.015, while that of pure oil is 0.023 under the conditions of refrigerant gas R-22 at the pressure of 5 bars. It is believed that carbon nano-particles can be coated on the friction surfaces and the interaction of nano-particles between surfaces can be improved the lubrication in the friction surfaces. Carbon nano-oil enhances the characteristics of the anti-wear and friction at the thrust slide-bearing of scroll compressors.

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State-of-the-Art of the Ni-bearing Ferritic Steels for LNG Storage Facilities (액화천연가스 저장용 폐라이트계 Ni 첨가강의 물성 및 개발 동향)

  • Han Seung Zeon;Kim Hyoung-Sik;Hong Seong-Ho;Kim Sung-Joon
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.78-87
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    • 1998
  • The mechanical properties, heat treatment and the history for the development of Ni-bearing ferritic steels for the application at low temperatures are reviewed. Ni-bearing ferritic steels are classified into $2-3\%$ Ni steels, $5.5\%$ Ni steel, $9\%$ Ni steel and $13\%$ Ni steel., of which $9\%$ Ni steels are most widely used for the large LNG storage tanks owing to their encellent fracture toughness up to $-196^{\circ}C$. The effect of retained austenite on the tensile properties and toughness was precisely discussed. As the size of LNG storage tank increases, thicker plates are needed. Thus, the recent efforts for the improvement of low temperature toughness and homogeneity are also introduced.

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Development of Test Facility for Micro Gas Turbine (마이크로 가스터빈 시험 장치 개발)

  • Lim, Hyung-Soo;Choi, Bum-Seog;Park, Moo-Ryong;Hwang, Soon-Chan;Park, Jun-Young;Seo, Jeongmin;Bang, Je-Sung;Lim, Young-Chul;Oh, In-Kyun;Kim, Byung Ok;Cho, Ju Hyeong
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.5
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    • pp.42-48
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    • 2015
  • To improve the core technology of the micro gas turbine, the performance test facility was developed. This paper is focusing on the explanation of the characteristics of micro gas turbine and its assist devices. Major part of micro gas turbine were radial type of compressor, annular type of combustor, radial type of turbine, thrust foil bearing, radial foil bearing and generator. The assist devices were consist of exhaust duct, inverter, data acquisition system, load bank and test cell. Before building up the test facility, the component test was previously conducted to confirm the component performance. After the test facility was prepared, the motoring test was conducted to investigate the rotor dynamic characteristics of the micro gas turbine. Also, the part load performance test was performed. With a developed micro gas turbine test facility, the improved core technology about the micro gas turbine can be suggested to the related industries.

A Study on the Characteristics of the Oil-free Turbocharger for Diesel Engine Vehicles (디젤 엔진 차량의 무급유 터보차져의 성능 평가에 관한 연구)

  • Park, Dong-Jin;Kim, Chang-Ho;Lee, Yong-Bok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.47-55
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    • 2008
  • Turbocharger has a main purpose on recycling of the exhaust gas from the engine cylinder. On the basis of the facility characteristics, the turbocharger supported on floating ring bearings has some problems such as the large volume, oil supplement for lubrication and high power loss due to high operating torque. The air foil bearing has been studied as the bearing element to be able to alternate the floating ring bearing without the problems of the floating ring bearing. In this study, the air foil bearing has 2 parts; journal and thrust bearings, and the test facility consists of the engine, exhaust and intake parts. In addiction, the specification of the turbocharger follows a small turbocharger for SUV engine. The engine speed is varied from 750 (idle rpm) to 2,500 rpm and then, the rotating speed of the turbocharger rotor is accelerated from 0 to 100,000 rpm. From those experiments, the comparison between the performances of the air foil bearing and floating ring bearing is conducted and the results show that the air foil bearing has less power loss, maximum 770 watt, than the floating ring bearing, maximum 5,110 watt. This result verifies that the air foil bearing is more efficient and able to output more power under the same condition of the input power.