• Title/Summary/Keyword: gas bearing

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Development of Algorithm for Vibration Analysis Automation of Rotating Equipments Based on ISO 20816 (ISO 20816 기반 회전기기 진동분석 자동화 알고리즘 개발)

  • JaeWoong Lee;Ugiyeon Lee;Jeongseok Oh
    • Journal of the Korean Institute of Gas
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    • v.28 no.2
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    • pp.93-104
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    • 2024
  • Facility diagnosis is essential for the smooth operation and life extension of rotating equipment used in industrial sites. Compared to other diagnostic methods, vibration diagnosis can find most of the initial defects, such as unbalance, alignment failure, bearing defects and resonance, compared to other diagnostic methods. Therefore, vibration analysis is the most commonly used facility diagnosis method in industrial sites, and is usefully used as a predictive preservation (PdM) technology to manage the condition of the facility. However, since the vibration diagnosis method is performed based on experience based on the standard, it is carried out by experts. Therefore, it is intended to contribute to the reliability of the facility by establishing a system that anyone can easily judge defects by establishing a vibration diagnosis method performed based on experience as a knowledgeable code system. An algorithm was developed based on the ISO-20816 standard for vibration measurement, and the reliability was verified by comparing the results of vibration measurement at various demonstration sites such as petrochemical plant compressors, hydrogen charging stations, and industrial machinery with the results of analysis using a development system. The developed algorithm can contribute to predictive maintenance (PdM) technology that anyone can diagnose the condition of the rotating machine at industrial sites and identify defects early to replace parts at the exact time of replacement. Furthermore, it is expected that it will contribute to reducing maintenance costs and downtime due to the failure of rotating machines when applied to various industrial sites such as oil refining facilities, transportation, production facilities, and aviation facilities.

Numerical Analysis of Ultra-Thin Gas Film Lubrication (초박막 기체윤활의 수치해석)

  • Chung C. H.
    • 한국전산유체공학회:학술대회논문집
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    • 2004.10a
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    • pp.207-213
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    • 2004
  • A kinetic theory analysis is used to study the ultra-thin gas flow field in a gas slider bering, The Boltzmann equation simplified by a collision model is solved by means of a finite difference approximation with the discrete ordinate method. Calculations are made for a flow in a micro-channel between an inclined slider and a moving disk drive platter. The results are compared well with those from the DSMC method. The present method does not suffer from statistical noise which is common in particle based methods and requires much less computational effort.

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Productivity Analysis for Multi-Wells Depressurization of Gas Hydrate Bearing Sediments in Ulleung Basin, East Sea of Korea (동해 울릉분지 가스하이드레이트 퇴적층 내 다중정 감압에 따른 생산성 분석)

  • Moon, Seo-Yoon;Shin, Hyo-Jin;Lim, Jong-Se
    • Ocean and Polar Research
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    • v.43 no.4
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    • pp.295-306
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    • 2021
  • A field scale productivity analysis is required for the development of gas hydrate in marine sedimentary layers to verify the field applicability of production techniques and to improve productivity. In this study, the productivity resulting from the application of depressurization using multi-wells for the development of gas hydrate in the Ulleung Basin, East Sea of Korea, was determined. A numerical analysis model reflecting the conditions of candidate sites for the Ulleung Basin was constructed, and the productivity and dissociation behavior were comparatively analyzed. The pressure propagation and gas hydrate dissociation region by the multi-wells were wider and the productivity was higher than that of a single well. Different depressurization effects according to the spacing of multi-wells affected productivity. The results provide basic data for productivity analysis when establishing a field test production plan for the Ulleung Basin.

Rotor Coastdown and Acceleration Performances of High-speed Motors Supported on Ball Bearings and Gas Foil Bearings (볼 베어링 및 가스 포일 베어링으로 지지되는 고속 전동기의 회전체 관성정지 및 가속 성능 연구)

  • Mun, HyeongWook;Seo, JungHwa;Kim, TaeHo
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.123-131
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    • 2019
  • This study characterizes the coastdown performances of two small electric motors supported on high-speed ball bearings (BBs) and gas foil bearings (GFBs), and it predicts their acceleration performances. The two motors have identical permanent magnetic rotors and mating stators. However, the shaft of the GFBs has a larger mass and polar/transverse moments of inertia than that of the BBs. Motor coastdown tests demonstrate that the rotor speed decreases linearly with the BBs and nonlinearly with the GFBs. A simple model for the BBs predicts a constant drag torque and linear decay of speed with time. The test data validate the model predictions. For the GFBs, the hydrodynamic lubrication model predictions reveal that the drag torque increases linearly with speed, and the speed decreases exponentially with time. The predictions agree very well with the test data in the speed range of 100-30 krpm. The boundary lubrication model predicts a constant drag torque and linear decay of speed with time. The predictions agree well with the test data below 15 krpm. Mixed lubrication occurs in the speed range of 30-15 krpm. Rotor acceleration performances are predicted based on the characteristics of deceleration performances. The GFBs require more time to reach 100,000 krpm than the BBs because of their larger shaft polar moment of inertia. However, predictions for the assumed identical polar moment of inertia reveal that the GFBs have a nearly identical acceleration performance to that of the BBs with a motor torque greater than $0.03N{\cdot}m$.

Effects of Increasing Ambient Temperatures on the Static Load Performance and Surface Coating of a Gas Foil Thrust Bearing (외기 온도 증가가 가스 포일 스러스트 베어링의 하중지지 성능과 표면 코팅에 미치는 영향)

  • Hyunwoo Cho;Youngwoo Kim;Yongbum Kwon;Tae Ho Kim
    • Tribology and Lubricants
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    • v.40 no.3
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    • pp.103-110
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    • 2024
  • Gas foil thrust bearings (GFTBs) are oil-free self-acting hydrodynamic bearings that support axial loads with a low friction during airborne operation. They need solid lubricants to reduce dry-friction between the runner and top foil and minimize local wears on their surfaces during start-up and shutdown processes. In this study, we evaluate the lift-off speeds and load capacity performance of a GFTB with Polytetrafluoroethylene (PTFE) surface coating by measuring drag torques during a series of experimental tests at increasing ambient temperatures of 25, 75 and 110℃. An electric heat gun provides hot air to the test GFTB operating in the closed booth to increase the ambient temperature. Test results show that the increasing ambient temperature delays the lift-off speed and decreases the load capacity of the test GFTB. An early developed prediction tool well predicts the measured drag torques at 60 krpm. After all tests, post inspections of the surface coating of the top foil are conducted. Scanning electron microscope (SEM) images imply that abrasive wear and oxidation wear are dominant during the tests at 25℃ and 110℃, respectively. A quantitative energy dispersive spectroscopy (EDS) microanalysis reveals that the weight percentages of carbon, oxygen, and nitrogen decrease, while that of fluorine increases significantly during the highest-temperature tests. The study demonstrates that the increasing ambient temperature noticeably deteriorates the static performances and degrades the surface coating of the test GFTB.

The Static and Dynamic Performance Analyses of Air Foil Journal Bearing for Various Bump Foil Stiffness (범프포일 강성변화에 대한 포일저널 베어링의 정적, 동적 성능해석)

  • 김경웅;이동현;김영철
    • Tribology and Lubricants
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    • v.20 no.5
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    • pp.245-251
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    • 2004
  • This paper presents the effects of the bump foil stiffness on the static and dynamic performance of the foil journal bearings. Reynolds equation is used for the static and dynamic performance analyses. To consider the deflection of top foil the top foil is modeled as a elastic beam and the bump foil is modeled as a spring. So in the static performance analysis the load capacity is compared to the various bump foil stiffness and in the dynamic performance analysis the trajectory of journal center is compared to the various bump foil stiffness.

회전체 진동감소를 위한 마그네틱 댐퍼 설계 및 응용

  • 이봉기;김영배
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.769-772
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    • 1995
  • Most turbo machines, which operate at high speeds, such as gas turbines, jet engines, pumps, and compressors are prone to perrturbing vibrations. The best vibration control method for rotors is to eliminate destabilizing factors. Careful balancing application of "more stable" oil-lubricated bearing, such as tilting pad bearings or use of anti-swirl devices in seals, are examplse of passive vibration control methods. the use of magnetic bearing is an active control method. An obvious advantage of active control is that it provides damping (or modifies system stiffness or other parameters) only when there is a need for that, i.e., in emergency states, while not affecting the rotor normal operational conditions. Moreover, active control methods provide exact position control through on-line control. In this study, a magnetic actuator, digital contrliier using DSP, and bipolar operational power supply/amplifiers were developed to show the effectiveness of reducing robot vibration. Also the curve fitting procedure to obtain the transfer function of frequency dependent component was developed. Results presented in this dissertation will provide a well-defined technical parameters in designing magnetic damper system.er system.

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Fluid Inclusion Study of the Cretaceous Granite in the Yonghwa Area (용화(龍化)지역에 분포하는 백악기 화강암(化崗岩)에 포함된 유체포유물(流體包有物)에 관한 연구(硏究))

  • Youn, Seok-Tai;Park, Hee-In
    • Economic and Environmental Geology
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    • v.27 no.3
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    • pp.231-236
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    • 1994
  • Fluid inclusions have been studied in phenocryst quartz from the Cretaceous porphyritic granite. Three main types of fluid inclusion were found: liquid-rich inclusion (I type), gas-rich inclusion (II type) and solid-bearing inclusions (III-A, III-B). The solid-bearing inclusions (III-A, B) represent the earliest trapped fluids. They have salinities between 63 and 67.5 wt.% equivalent NaCl. These are high saline inclusions containing NaCl and KCl daughter crystals. Homogenization temperature inferred from the fluid inclusion study ranges from 620 to $700^{\circ}C$. Type I and II inclusions were observed within the same fracture. This cause for these differences in degree of filling is evidence of boiling. Salinities of type I and II inclusions range from 10.24 wt.% to 13.44 wt.%, from 8.4 wt.% to 11.48 wt.% NaCl equivalent, respectively.

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Analysis of Surface Compound for Austanitic Nitrocarburized High Carbon Chromium Bearing Steel (오스테나이트 침질탄화 처리한 고탄소 크롬 베어링강의 표면층 분석)

  • Kim, C.S.;Jin, J.K.;Kim, D.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.4
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    • pp.279-288
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    • 1995
  • To investigate the characteristics of nitrocarburizing for high carbon chromium bearing steel, it was undertaken 4 hours holding at $850^{\circ}C$ in the atmosphere containing 60% endothermic gas and 40% ammonia. The microstructure of nitrocarburized surface consists of ${\varepsilon}-Fe_{2-3}N$, ${\gamma}^{\prime}-Fe_4N$, $Fe_3C$ and $Fe_3$(C,N), and the ${\varepsilon}$-nitride was rich in the surface-internal part. The nitrocarburized surface contains a larger volume fraction of primary carbonitrides and has more retained austenite and is slightly harder than the interior.

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Vibration Analysis of Rotor System for Rotary Compressor (로터리 컴프레서의 축계 진동해석)

  • 정의봉;김태학;이현욱;박영도
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.260-265
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    • 1997
  • Large dynamic loads act on the rotor in rotary compressors. There are unbalance forces due to eccentric rotation parts and gas forces induced by the difference in pressure between compression and suction gases6 Rotor-journal bearing system is nonlinear since the stiffness and damping coefficients of the lubricating oil film are not constant in the bearings. In this paper, the program for predicting the behaviors of rotor-journal bearing system of rotary compressor is developed. Finite element modeling is used to analyze the flexible rotor. The numerical results are compared with experimental results. The location of balancer weight are suggested for reducing rotor whiring displacement.

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