• Title/Summary/Keyword: gap cooling

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A Numerical Study on the Conjugate Heat Transfer inside a High Speed Motor for a Small Radial Compressor (초소형 압축기용 초고속 전동기 내부의 복합 열전달 해석)

  • Kim, T. G.;Hur, N.;Jeong, S.;Jeon, S. B.
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.351-358
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    • 2000
  • In a small centrifugal compressor system, a high-speed motor needs to be developed to drive impellers directly. Heat is generated by both electrical heating due to copper coil resistance and aerodynamic heating in the gap between the rotor and stator in a high-speed motor. Removal of the heat is essential to the design of such motors since most magnetic materials are brittle and can be easily fractured by the heat. In the present study the cooling flow fields and temperature distributions were analyzed by using computational fluid dynamics simulation for a high-speed motor which has air cooling system as well as water cooling system. In the analysis a conjugate heat transfer problem is solved by considering both convective heat transfer in the cooling system and conduction heat transfer in solid parts. Based on design drawings of a motor, air cooling system and water cooling system were analyzed to obtain temperature field and thus to check the coiling system performance. Also the cooling performance are studied for various flow rates of cooling air and water at the inlets.

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Thermal and Flow Modeling and Fin Structure Optimization of an Electrical Device with a Staggered Fin (엇갈림 휜을 갖는 전자기기의 열유동 모델링 및 휜 형상 최적 설계)

  • Kim, Chiwon;Lee, Kwan-Soo;Yeo, Moon Su
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.12
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    • pp.645-653
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    • 2017
  • Thermal and flow modeling and fin structure optimization were performed to reduce the weight of an electrical device with a staggered fin. First, a numerical model for thermal and flow characteristics was suggested, and then, the model was verified experimentally. Using the verified model, improvement in cooling performance of the cooling system through the staggered fins was predicted. As a result, 87.5% of total heat generated was dissipated through the cooling fins, and a thermal island was observed in the rotor because of low velocity of the internal air flow through the air gap. In addition, it was confirmed that the staggered fin improves the cooling performance but it also increases the total pressure drop within the cooling system, by maximizing the leading edge effect. Based on this analysis result, the effect of each design parameter on the thermal and flow characteristics was analyzed to select the main optimal design parameters, and multi-objective optimization was performed by considering the cooling performance and the fin weight. In conclusion, the optimized fin structure improved the cooling performance by 7% and reduced the fin weight by 28% without any compromise of the pressure drop.

1-D Two-phase Flow Investigation for External Reactor Vessel Cooling (원자로 용기 외벽냉각을 위한 1차원 이상유동 실험 및 해석)

  • Kim, Jae-Cheol;Park, Rae-Joon;Cho, Young-Rho;Kim, Sang-Baik;Kim, Sin;Ha, Kwang-Soon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.5
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    • pp.482-490
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    • 2007
  • When a molten corium is relocated in a lower head of a reactor vessel, the ERVC (External Reactor Vessel Cooling) system is actuated as coolant is supplied into a reactor cavity to remove a decay heat from the molten corium during a severe accident. To achieve this severe accident mitigation strategy, the two-phase natural circulation flow in the annular gap between the external reactor vessel and the insulation should be formed sufficiently by designing the coolant inlet/outlet area and gap size adequately on the insulation device. For this reason, one-dimensional natural circulation flow tests and the simple analysis were conducted to estimate the natural circulation flow under the ERVC condition of APR1400. The experimental facility is one-dimensional and scaled down as the half height and 1/238 channel area of the APR1400 reactor vessel. The calculated circulation flow rate was similar to experimental ones within about ${\pm}$15% error bounds and depended on the form loss due to the inlet/outlet area.

Finite Element Analysis for Thermal Stresses of Microaccelerometers (마이크로가속도계의 열응력에 대한 유한요소해석)

  • 김옥삼
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2000.05a
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    • pp.100-104
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    • 2000
  • This paper deals with finite element analyses of residual stresses causing popping up which are induced in micromachining processes of a mcroaccelerometers. After heating the tunnel gap up to 100 degree and get it through the cooling process and the additional bean up to 80 degree and get is through the cooling process. We learn the thermal internal stress of each shape and compare the results with each other after heating the tunnel gap up to 400 degree during the Pt deposition process. We want to seek after the real cause of this pop up phenomenon and diminish this by change manufacturing processes of microaccelerometer by electrostatic force.

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Analyses Thermal Stresses for Microaccelerometer Sensors using SOI Wafer(I) (SOI웨이퍼를 이용한 마이크로가속도계 센서의 열응력해석(I))

  • Kim, O.S.
    • Journal of Power System Engineering
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    • v.5 no.2
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    • pp.36-42
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    • 2001
  • This paper deals with finite element analyses of residual stresses causing popping up which are induced in micromachining processes of a microaccelerometer sensors. The paddle of the micro accelerometer sensor is designed symmetric with respect to the direction of the beam. After heating the tunnel gap up to 100 degree and get it through the cooling process and the additional beam up to 80 degree and get it through the cooling process. We learn the thermal internal stresses of each shape and compare the results with each other, after heating the tunnel gap up to 400 degree during the Pt deposition process. Finally we find the optimal shape which is able to minimize the internal stresses of microaccelerometer sensor. We want to seek after the real cause of this pop up phenomenon and diminish this by change manufacturing processes of microaccelerometer sensor by electrostatic force.

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Numerical Study of Behaviour Characteristics of Mechanical Seals with Inclined Friction Faces (경사진 마찰접촉면을 갖는 기계경사면시일의 거동특성에 관한 수치적 연구)

  • Kim Chung Kyun
    • Tribology and Lubricants
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    • v.20 no.6
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    • pp.314-321
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    • 2004
  • Thermal distortion of non-contacting mechanical seals with inclined rubbing surfaces is affected by friction heat between seal ring and seal seat. The circulation fluid along the inclined rubbing surfaces maintains cooling friction heat and lubrication between the sealing surfaces of mechanical seal with an inclined surface. Mechanical seals with inclined sealing surfaces may be useful for reducing the frictional heating and power loss because of the introduction of cooling fluids to the sealing gap between seal ring and seal seat. From the FEM computed result shows that the thermal behavior and von Mises stress of sealing faces with an inclined angle 60 are much reduced in comparison of the conventional mechanical face seal with rectangular sealing surfaces.

Noise Identification and Control of 2-Pole Squirrel Cage Motor for Industrial Compressor (2극 컴프레셔용 전동기의 소음특성 규명 및 저감)

  • 주원호;임종욱;김동해
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.709-712
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    • 2003
  • Recently, high noise problem was experienced during the development of 2-pole squirrel cage motor for industrial compressor. In order to firstly identify the noise characteristics, a variety of measurements were carried out. It was found out that high noise was dominated by linear and nonlinear slot noise components. For the development of low noise indusrial motor, the air gap between rotor and stator in the motor was firstly enlarged. Secondly, it was also modified for the cooling housing to have high absorption features. Consequencely, low noise 2-pole motor having the noise level of less 80㏈(A) was developed. In this paper, a series of noise identification and control process for this motor are introduced.

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Experimental study to enhance cooling effects on total-coverage combustor wall (연소기 내벽의 전면 막냉각 사용시 효율 증대에 관한 연구)

  • Cho, Hyung-Hee;Goldstein, Richard J.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.1
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    • pp.165-173
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    • 1997
  • The present study investigates heat/mass transfer for flow through perforated plates for application to combustor wall and turbine blade film cooling. The experiments are conducted for hole length to diameter ratios of 0.68 to 1.5, for hole pitch-to-diameter ratios of 1.5 and 3.0, for gap distance between two parallel perforated plates of 1 to 3 hole diameters, and for Reynolds numbers of 60 to 13, 700. Local heat/mass transfer coefficients near and inside the cooling holes are obtained using a naphthalene sublimation technique. Detailed knowledge of the local transfer coefficients is essential to analyze thermal stress in turbine components. The results indicate that the heat/mass transfer coefficients inside the hole surface vary significantly due to flow separation and reattachment. The transfer coefficient near the reattachment point is about four and half times that for a fully developed circular tube flow. The heat/mass transfer coefficient on the leeward surface has the same order as that on the windward surface because of a strong recirculation flow between neighboring jets from the array of holes. For flow through two perforated plate layers, the transfer coefficients on the target surface (windward surface of the second wall) affected by the gap spacing are approximately three to four times higher than that with a single layer.

An Experiment on Thermosyphon Boiling in Uniformly Heated Vertical Tube and Asymmetrically Heated Vertical Channel

  • Kwak, Ho-Young;Jeon, Jin-Seok;Na, Jung-Hee;Park, Hong-Chul
    • Journal of Mechanical Science and Technology
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    • v.15 no.1
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    • pp.98-107
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    • 2001
  • Continuing efforts to achieve increased circuit performance in electronic package have resulted in higher power density at chip and module level. As a result, the thermal management of electronic package has been important in maintaining or improving the reliability of the component. An experimental investigation of thermosyphonic boiling in vertical tube and channel made by two parallel rectangular plates was carried out in this study for possible application of the direct immersion cooling. Fluorinert FC-72 as a working fluid was used in this experiment. Asymmetric heated channel of open periphery with gap size of 1, 2, 4 and 26mm and uniformly heated vertical tubes with diameter of 9, 15 and 20mm were boiled at saturated condition. The boiling curves from tested surfaces exhibited the boiling hysteresis. It was also found that the gap size is not a significant parameter for the thermosyphonic boiling heat transfer with this Fluorinert. Rather pool boiling characteristics appeared for larger gap size and tube diameter. The heat transfer coefficients measured were also compared with the calculation results by Chens correlation.

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Theoretical Study of Compression Performance with gap of linear compressor for Stirling cryocooler (선형압축기 실린더 간극이 압축특성에 미치는 영향에 관한 이론적연구)

  • 홍용주;신완순;박성제;고득용;김효봉;오군섭
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.149-152
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    • 2001
  • The Linear compressor is widely used in Stirling cryocooler for cooling of infrared sensor. The performance of Stirling cryocooler was mainly depending on how much pressure difference can be generated by compressor. The gap between cylinder and piston should be minimized to get high pressure difference, but too small gap cause failure in the cryocooler. In this study, the leakage rate through gap was investigated by using CFD method and simple thermodynamic relation. The results show compression ratio is decreased and leakage rate increased according to increasing gap.

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