• 제목/요약/키워드: fusion material

검색결과 559건 처리시간 0.025초

409L 페라이트계 스테인리스강 CO2레이저 용접부의 미세조직과 경도 (Microstructures and Hardness of CO2 Laser Welds in 409L Ferritic Stainless Steel)

  • 공종판;박태준;나혜성;엄상호;김정길;우인수;이종섭;강정윤
    • 대한금속재료학회지
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    • 제48권4호
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    • pp.297-304
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    • 2010
  • The microstructure and hardness of $CO_2$ laser welds were investigated in the Ti-stabilized ferritic stainless steel 409L. The observed specimen was welded in a fully penetrated condition in which the power was 5 kW and the welding speed 5 m/min. The grain structure near the bond line of the laser welds was produced by epitaxial growth. The grain size was the largest in the fusion zone, and HAZ showed nearly the same grain size as that of the base metal. The HAZ microstructure consisted of subgrains and precipitates that were less than 100 nm in size and that were located along the subgrain boundaries. On the other hand, the hardness was the highest in the fusion zone due to the large amount of small precipitates present. These were composed of TiN, Ti(C,N) and $TiO_2$+Ti(C,N). The hardness decreased continuously from the fusion zone of the base metal. The HAZ hardness was slightly greater than that of the base metal due to the existence of subgrains and precipitates in the subgrain boundary.

Remote PECVD를 이용한 ZnO 박막의 공정변수와 구조연구 (Study on process parameters and structural properties of ZnO film deposited by remote PECVD)

  • 정현영;정용호;추원일;장수욱;이봉주;김기동;이준영;권성구
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.53-53
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    • 2009
  • 박막태양전지의 투명전도막으로 응용이 기대되는 ZnO 박막을 원격 유도결합플라즈마를 이용하여 고속으로 증착활 수 있는 공정기술을 개발하기 위하여 기판온도, 가스조성 플라즈마 파워와 같은 공정변수에 대하여 실험하였다. 실험결과 증착속도는 소스유량을 고정한 경우, 온도가 증가할수록 감소하며, $H_2O$ 유랑과 압력이 증가할수록 증가하다가 포화되는 경향을 나타내었다. 기판온도 $150\;^{\circ}C$와 플라즈마 출력 200 W의 조건에서 ZnO의 증착속도는 500 nm/min 이상의 높은 증착속도를 나타내었으며, 전기적 광학적 특성 또한 우수한 것으로 나타났다. 또한 ZnO 박막의 물성은 구조에 민감하게 의존하였으며, 이러한 구조는 공정조건에 의하여 제어가능 함을 알 수 있었다. 자세한 연구결과는 학회에서 발표할 예정이다.

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Fe계 합금 분말 소결품(SMF9060)의 마모 특성 연구 (A Study on Tribological Characteristics of Powder Sintered Fe-base Alloy (SMF9060))

  • 김상윤;김대욱;박영민;신동철;김태규
    • 열처리공학회지
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    • 제27권2호
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    • pp.65-71
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    • 2014
  • SMF9060 material is a Fe-based powder sintered alloy that is used for several automobile components such as Synchronize Hub, oil pump and transmission. These components are required excellent wear resistance and durability. In this study, we have performed a dry wear test at the ambient air and Ar gas conditions in the room temperature, and a lubricant wear test at the room temperature and engine oil temperature of $100^{\circ}C$. The amount of wear volume and coefficient friction are measured by a Profilometer and a Ball on disk type wear tester. The wear volume in Ar gas condition was a little higher than that in the ambient air condition. However the wear volume in the lubricant wear condition was much lower than in the dry wear condition. XRD analysis of the debris in Ar gas condition showed that the oxide film was not formed.

Effect of LiOT on the Tritium Inventory of $Li_{2}O$ Fusion Blanket Breeder Material

  • Cho S.;Abdou M.A.
    • Nuclear Engineering and Technology
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    • 제35권6호
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    • pp.515-522
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    • 2003
  • Tritium behavior in the solid breeder blanket is one of the key factors in determining tritium self-sufficiency, as well as safety, of fusion reactors. Recently, a model has been developed to describe the tritium behavior in solid breeder material, which can predict the tritium release and inventory in the blanket. However, the model has limitation to account for tritium solubility effects, mainly existing as LiOT, especially inside the $Li_{2}O$ solid breeder. In order to improve the capability of predicting the LiOT precipitation in $Li_{2}O$ solid breeder, a new logic is developed and integrated in the existing tritium release and inventory calculation code. With the logic developed in this work, the code can have capabilities to analyze tritium release and inventories in $Li_{2}O$ under steady and transient conditions. It can be found that tritium inventory as LiOT is an important mechanism under pulsed operation, and the amount of inventory becomes higher as the tritium generation rate increases and the temperature decreases. Also, the temperature limits for the generation of LiOT precipitation are determined. Therefore the developed logic helps understand the tritium transport mechanism in $Li_{2}O$ solid breeder.

Yb:YAG 디스크로 레이저 표면 용융 경화된 SKD61 열간금형강의 경도와 미세조직에 미치는 레이저 출력의 영향 (Effects of laser power on hardness and microstructure of the surface melting hardened SKD61 hot die steel using Yb:YAG disk laser)

  • 이광현;최성원;강정윤
    • Journal of Welding and Joining
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    • 제33권3호
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    • pp.54-61
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    • 2015
  • In this study, effect of laser power on hardness and microstructure of SKD61 Hot Die steel of which surface was melted and hardened with Yb:YAG disk laser was investigated. Beam speed was fixed at 70 mm/sec and distance between them was 0.8 mm about Laser surface melting. The only thing that was changed laser power. Laser powers were 2.0, 2.4 and 2.8 kW. No defect was found under all conditions. As the laser power increased, the penetration depth were deepened and the bead width was also widened. There was no hardness deviation of fusion zone at same laser power and it was higher than that of heat affected zone. In addition, the more laser power increased, the more hardness in fusion zone decreased. Fusion zone was macroscopically dendrite structure. However, core matric in dendrite was lath martensite of 100 nm size. There were $M_{23}C_6$ of 500 nm and the VC and $Mo_2C$ of a nano meters on boundary of dendrite.

Structure and Properties of Polymer Infiltrated Alumina Thick Film via Inkjet Printing Process

  • Jang, Hun-Woo;Koo, Eun-Hae;Hwang, Hae-Jin;Kim, Jong-Hee
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.207-207
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    • 2008
  • Modern industry has focused on processing that produce low- loss dielectric substrates used complex micron-sized devices using tick film technologies such as tape casting and slip casting. However, these processes have inherent disadvantages fabricating high density interconnect with embedded passives for high speed communication electronic devices. Here, we have successfully fabricated porous alumina dielectric layer infiltrated with polymer solution by using inkjet printing process. Alumina suspensions were formulated as dielectric ink that were optimized to use in inkjet process. The layer was confirmed by field emission scanning electron microscope (FE-SEM) for measuring microstructure and volume fraction. In addition, the reaction kinetics and electrical properties were characterized by FT-IR and the impedance analyzer. The volume fraction of alumina in porous dielectric alumina layer is around 70% much higher than that in the conventional process. Furthermore, after infiltration on the dielectric layer using polymer resins such as cyanate ester. Excellent Q factors of the dielectric is about 200 when confirmed by impedance analyzer without any high temperature process.

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핵 융합로 제1벽의 냉각성능에 관한 수치해석적 연구 (Numerical analysis of the cooling effects for the first wall of fusion reactor)

  • 정인수;황영규
    • 설비공학논문집
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    • 제11권1호
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    • pp.18-30
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    • 1999
  • A heat transfer analysis for the two-dimensional (2-D) steady state using finite difference method (FDM) is performed to predict the thermal behavior of the primary first-wall (FW) system of fusion reactor under various geometric and thermo-hydraulic conditions, such as the beryllium (Be) armor thickness, pitch of cooling tube, and coolant velocity. The FW consists of authentic steel (type 316 stainless steel solution annealed) for cooling tubes, Cu for cooling tubes embedding material, and Be for a protective armor, based on the International Thermonuclear Experiment Reactor (ITER) report. The present 2-D analysis, the control volume discretized with hybrid grid (rectangular grid and polar grid) and Gauss-Seidel iteration method are adapted to solve the governing equations. In the present study, geometric and thermo-hydraulic parameters are optimized with consideration of several limitations. Consequently, it is suggested that the adequate pitch of cooling tube is 22-32mm, the beryllium armor thickness is 10-12mm, and that the coolant velocity is 4.5m/s-6m/s for $100^{\circ}C$ of inlet coolant temperature. The cooling tube should locate near beryllium armor. But, it would be better for locating the center of Cu wall, considering problems of material and manufacturing. Also, 2-D analysis neglecting the axial temperature distribution of cooling tube is appropriate, regarding the discretization error in axial direction.

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Cr/n-AlGaN/GaN Schottky Contact에서 높은 쇼트키 장벽 형성 메카니즘에 관한 연구 (Formation Mechanism of a Large Schottky Barrier Height for Cr-AlGaN/GaN Heterostructure)

  • 남효덕;이영민;장자순
    • 한국전기전자재료학회논문지
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    • 제24권4호
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    • pp.266-270
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    • 2011
  • We report on the formation mechanism of large Schottky barrier height (SBH) of nonalloyed Cr Schottky contacts on strained Al0.25Ga0.75N/GaN. Based on the current-voltage (I-V) and capacitance-voltage (C-V) data, the SBHs are determined to be 1.98 (${\pm}0.02$) and 2.07 (${\pm}0.02$) eV from the thermionic field emission and two-dimensional electron gas (2DEG) calculations, respectively. Possible formation mechanism of large SBH will be described in terms of the formation of Cr-O chemical bonding at the interface between Cr and AlGaN/GaN, low binding-energy shift to surface Fermi level, and the reduction of 2DEG electrons.

몬테카를로 모사에 의한 용접 계면에서의 크리프 균열성장 파손 확률 평가 (Evaluation of Creep Crack Growth Failure Probability at Weld Interface Using Monte Carlo Simulation)

  • 이진상;윤기봉
    • Journal of Welding and Joining
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    • 제23권6호
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    • pp.61-66
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    • 2005
  • A probabilistic approach for evaluating failure risk is suggested in this paper. Probabilistic fracture analyses were performed for a pressurized pipe of a Cr-Mo steel reflecting variation of material properties at high temperature. A crack was assumed to be located along the weld fusion line. Probability density functions of major variables were determined by statistical analyses of material creep and creep crack growth data measured by the previous experimental studies by authors. Distributions of these variables were implemented in Monte Carlo simulation of this study. As a fracture parameter for characterizing growth of a fusion line crack between two materials with different creep properties, $C_t$ normalized with $C^*$ was employed. And the elapsed time was also normalized with tT, Resultingly, failure probability as a function of operating time was evaluated fur various cases. Conventional deterministic life assessment result was turned out to be conservative compared with that of probabilistic result. Sensitivity analysis for each input variable was conducted to understand the most influencing variable to the analysis results. Internal pressure, creep crack growth coefficient and creep coefficient were more sensitive to failure probability than other variables.

강소성 가공된 Ni-30Cr 합금의 결정립 미세화와 기계적 물성 향상 (Grain Refinement and Mechanical Properties Improvement in a Severely Plastic Deformed Ni-30Cr Alloy)

  • 송국현;김한솔;김원용
    • 대한금속재료학회지
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    • 제49권8호
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    • pp.649-656
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    • 2011
  • The present study evaluated the microstructures and mechanical properties of severely deformed Ni-30Cr alloys. Cross-roll rolling (CRR) process was introduced as a severe plastic deformation (SPD), and Ni-30Cr alloy sheets were cold rolled to 90% thickness reduction and subsequently annealed at $700^{\circ}C$ for 30 min to obtain the recrystallized microstructure. Electron back-scattering diffraction (EBSD) was introduced to analyze grain boundary character distributions (GBCDs). The application of CRR to the Ni-30Cr alloy was effective in enhancing the grain refinement through heat treatment; consequently, the average grain size was significantly refined from $33{\mu}m$ in the initial material to $0.6{\mu}m$. This grain refinement directly improved the mechanical properties, in which yield and tensile strengths significantly increased relative to those of the initial material. We systematically discuss the grain refinement and accompanying improvement of the mechanical properties, in terms of the effective strain imposed by CRR relative to conventional rolling (CR).