• Title/Summary/Keyword: furnace

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Thermal Insulation Improvement by Laminated Adiabatic Structure Change in Holding Furnace with Molten Aluminum Alloy (알루미늄 용탕 보온용기의 단열재 적층구조 변경을 통한 보온성 향상)

  • Hwang, June-Sun;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.31 no.6
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    • pp.336-341
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    • 2011
  • Recently, aluminium usage in the automobile industry has been increased cause of its lightweight. The aluminium has a melting-solidification process in producing line and another melting process was needed in manufacturing process. Two times of melting process for making ingot and casting not only makes the loss of time and money but contaminates the air with Sox, Nox. For this reason, the holding furnace with laminated adiabatic material was developed. This holding furnace can deliver the molten aluminium directly to the industry needing molten aluminium. Recent holding furnace has above $15^{\circ}C/h$ of cooling rate and that causes solidification of molten aluminium. The ANSYS software was used to analysis the heat transfer. The adiabatic materials were laminated with optimized arrangement and holding furnace shape was changed with optimized modelling by ANSYS analysis for reducing the cooling rate of molten aluminium in holding furnace.

A Study on the Engineering Properties of Concrete Using Blast-furnace Slag Powder (고로슬래그 미분말을 사용한 콘크리트의 공학적 특성에 관한 연구)

  • Lee, Sang-Soo;Won, Cheol;Kim, Dong-Seok;Park, Sang-Jun
    • Journal of the Korea Concrete Institute
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    • v.12 no.4
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    • pp.49-58
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    • 2000
  • There are many methods to improve the performance of concrete. Especially, granuated blast furnace slag. by-products used in concrete as the replacement material of cement, could contribute to improve the fluidity, resistance of chemical attack and strength of concrete. Also, it could contribute to decrease the rate of generating hydration heat, in addition to cost-down of concrete and prevention of enviromental pollution. Therefore, in order to establish the systemical application of granuated blast furnace slag in normal concrete, the engineering properties of concrete, such as fluidity, strength, setting and hydration properties etc.. was evaluated. In this study, replacement ratio of granuated blast furnace slag was 0, 30, 50, 70(%), and target slump was 8, 12, 15, 18(cm). Results from the experiment, granuated blast furnace slag showed the outstanding effects of improving the engineering properties of concrete. From now on, positive application of granuated blast furnace slag is expected in the point of improving the performance and cost-down of concrete.

An Experimental Study on the Properties of the High Strength Crushed Sand Concrete Using Blast-Furnace Slag (고로슬래그를 사용한 고강도 부순모래 경화콘크리트의 물성에 관한 실험적 연구)

  • Choi, Young-Wha;Kim, Jong-In
    • Journal of the Korean Society of Industry Convergence
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    • v.8 no.3
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    • pp.169-176
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    • 2005
  • The purpose of this study is to develop the high strength crushed sand concrete in conditions of water binder ratios of 25, 30, 35% and blast-furnace slag substitutions of 0, 15, 30, 45%. Additionally, in case of water binder ratio of 30%, the maximum size of coarse aggregate is two kinds of 13, 19 mm. The conclusions of this study are as follows ; 1. The compressive strength appeared lower in early age as compared with that of plain concrete according to increasing of the blast-furnace slag substitution. But, the compressive strength was respectively 5, 6, 10% larger than that of plain concrete in case of 25, 30, 35% water binder ratios, 28 days, 30% blast-furnace slag substitution and 19mm coarse aggregate. 2. According to increasing of the blast-furnace slag substitution, the modulus of elasticity and the tensile strength of concrete increased. 3. The length change by the shrinkage increased when the larger coarse aggregate was used, and decreased according to higher blast-furnace slag substitution.

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Utilization of Electric Arc furnace Slag md Converter Slag after Aging for Concrete Aggregate (콘크리트용 골재로서 에이징처리한 제강슬래그외 활용)

  • 문한영;유정훈
    • Journal of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.597-607
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    • 2002
  • Electric arc furnace and converter slag are produced by about 6 millions tons in Korea at 2000 year. But compared with blast furnace slag, those are utilized only in unvalued material like landfill and road construction. There are unstable materials, like free CaO, in electric arc furnace and converter slag at steel-manufacturing process. This might cause volume expansion in concrete, if electric arc furnace and converter slag aggregates were used in concrete. This expansion may reach to crack or collapse of concrete. It is therefore settled by standard specification for concrete that electric arc furnace and converter slag aggregates have not to use in concrete. First of all, volume stability and stabilized process should be solved in electric arc furnace and converter slag aggregate to use in concrete. In this study, 6 types of aging are evaluated for effects of stabilization to reduce the expansion of electric arc furnace and converter slag. h converter slag aggregate, these types of aging are not good for volume stability for concrete aggregate, and even if converter slag aggregate is treated with aging, concrete with it has some problems that strength is reduced with curing days. But in electric arc furnace slag aggregate treated with hotwater and steam aging, the expansion of electric arc furnace slag aggregate is reduced about two times than that of converter slag aggregate, and electric arc furnace slag aggregate concrete has good results in strength compared with control concrete using crushed stone.

A Study on the Characteristics of Concrete mixed with the Converter furnace Slag (전로슬래그를 이용한 콘크리트의 강도에 관한 연구)

  • 곽기주;손순종;김기성
    • Magazine of the Korea Concrete Institute
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    • v.6 no.4
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    • pp.113-122
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    • 1994
  • To examine the applicabilty of the converter furnace slag from iron-works as concrete aggregate respective concrete furnace slag with contents of 20%. 40%, 60%. 80% were mixed with granulated slag, and the strength and stability tests for these specimens were followed. The slump value of the concrete mixed with converter furnace slag was higher than that of the conventional concrete. Furnace slag and granulated slag was increased as the increase of converter furnace content. The strength of the concrete mixed with converter furnace slag and granulate slag increased as an increase of converter furnace content and age. The expansion rate of the concrete mixed with converter furnace slag and granulated slag increased from 0.007% to 0.19% as the converter furnace content changed from 20% to 80%. From the above results in the strength and expansion rate, the concrete with the converter furnace content of 40% was considered to be recommandable for the stable construction of the concrete. Calculated formulas for tensile strength(${\sigma}_t$) and flexural strength(${\sigma}_f$) from the regression a.nalysis of the correlations among these compressive strength (${\sigma}_c$), tensile strength and flexural strength are as follows. ${\sigma}_t$ = 0.16952${\sigma}_c$ - 4.9313 ${\sigma}_f$ = 0.25727${\sigma}_c$ + 6.0528

An Experimental Study on the Flow Characteristics of Mortar using the Blast-Furnace Slag Sand (서냉슬래그 모르터의 FLOW특성에 관한 연구)

  • 임남기;이종균;김성식;김종락;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.54-59
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    • 1998
  • This experimental Study presents the flow properties of mortar Using the Blast-furnace Slag Sand. It gives following result. The substitution rate is inversely proportional to flow. But W/C ratio is directly proportional to flow. Consequently Flow characteristics of the Blast-furnace mortar is simillar to the river sand mortar.

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ADAPTIVE PREDICTIVE CONTROL USING RHPC FOR ELECTRIC FURNACE

  • Kim, Jin-Hwan;Huh, Uk-Youl
    • 제어로봇시스템학회:학술대회논문집
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    • 1995.10a
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    • pp.22-25
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    • 1995
  • This paper shows adaptive control using RHPC(Receding Horizon Predictive Control) with equality constraint which applied to Electric Furnace. The control strategy includes monotonic weighting (improving transient response) and pre-filtering (enhancing robustness), which is effective on real process. We can observe the performance of RHPC and confirm the practical aspect of RHPC with unmodelled dynamics through the experiment of Electric Furnace. Finally, this paper verifies the feasibility of RHPC to real process.

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Characteristics of Oxynitride MOS Capacitor Prepared in $N_2O$ Atmosphere of Furnace (Furnace의 $N_2O$ 분위기에서 성장시킨 Oxynitride MOS 캐패시터 특성)

  • 박진성;문종하;이은구
    • Journal of the Korean Ceramic Society
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    • v.32 no.11
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    • pp.1241-1245
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    • 1995
  • Ultrathin oxynitride (SiOxNy) films, 8nm thick, were formed on Si(100) in furnace using O2 and N2O as reactant gas. Compared with conventional furnace grown oxide, oxynitride dielectrics show better characteristics of Qbd and I-V, and less flat-band voltage shift. Excellent diffusion barrier property to dopant (BF2) is also confirmed.

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Assessment of effects on Arc-Furnace Load cutailment in Emergency (아크로 긴급 차단 시 계통 전압변동 영향 평가)

  • Park, Hyun-Taek;Kim, Jae-Chul;Im, Sang-Gug;Oh, Dong-Hwan
    • Proceedings of the KIEE Conference
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    • 2004.11b
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    • pp.57-59
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    • 2004
  • Arc-furnace is one of the large loads in the electric power system. When the arc-furnace operates, it may cause a bus voltage fluctuation in the power system, because it consumes a lot of reactive power. In this paper, we simulated this phenomenon by using a PSAF program with on-site measured arc-furnace load for different amount of cutailment load.

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The Effects of Operational and Mechanical Factors on the Performance of Rice-Husk Furnace (왕겨연소기(燃燒機)의 성능(性能)에 영향(影響)을 마치는 설계(設計) 및 작동인자(作動因子)에 관(關)한 연구(硏究))

  • Park, Seung Je;Noh, Sang Ha
    • Journal of Biosystems Engineering
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    • v.8 no.2
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    • pp.39-48
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    • 1983
  • This study was performed to obtain the basic data which could be used for the modification of the manual center-burner-type rice-husk furnace into a small scale automatic type for the multi-purpose use in the farm. For this purpose, first, the utilization feasibility of the rice-husk furnace in the farm was analyzed briefly in aspects of available amount of rice-husk for the fuel, annual operation time and replaceble amount of residential heating energy with rice-husk in the farm. For the experiment a prototype furnace geared with an automatic feeding device was fabricated, and feed rate, mold size and chimney height were changed to investigate the combustion efficiency of rice-husk and thermal efficiency of the furnace. Also, optimum and limiting operational factors were observed in each treatments. The results obtained are summarized as follows. 1. If the rice-husk is intensively used for residential heating in the farm for winter season, on an average 51 percent of the total heating energy can be replaced with the rice-husk. Therefore, development of a small scale automatic rice-husk furnace was recognized to be feasible. 2. The operational condition depending on husk-feed rates was very important factor for successive steady burning operation of the given furnace. When the feed-rate was 1.5 kg/hr, the top of the burning zone should be kept at the position about 55 cm from the bottom of the combustion chamber with the periodic removal of ash (termed as steady state position), which was 18 cm above the mold waist. When the feed rates were 2.4 kg/hr and 3.0 kg/hr, the steady state position was at about 4 cm above the mold waist. 3. The mold size affected inflow rate of air into the furnace and consequently CO content in the exhaust gas. The relatively bigger mold gave positive effect on the air-inflow rate. 4. When the husk-feed rates were 1.5 kg/hr, 2.4 kg/hr, 3.0 kg/hr, the combustion efficiencies of the rice-husk were 98.5%, 97.4% and 95.0%, the thermal efficiencies of the furnace were 93.4%, 93.2% and 87.6%, and CO content in the exhaust gas were 1.21%, 1.03%, and 2.43%, respectively. The air-inflow rates were decreased with the increase of feed rates. When the amount of excess air was 30-40%, the CO content in the exhaust gas was at the minimum level. 5. When the chimney height was lowered from 260 cm to 96 cm, the air-inflow rate was slightly decreased, but the average temperature in the combustion chamber, CO content in the exhaust gas and combustion and thermal efficiencies were not changed significantly. 6. The incidental problems associated with the protytype furnace were accumulation of the ash inside the mold, accumulation of the cinder between the outer-drum of the furnace and the combustion chamber wall, and accumulation of the cinder in the chimney.

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