• Title/Summary/Keyword: furnace

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Using Ambient Control to Prevent External Disturbances in Large-scale Furnace (대형 용해로의 외부 환경변수를 통제하기 위한 주변 환경관리의 활용)

  • Cho, Jin-Hyung;Chang, Sung-Ho;Lee, Sae-Jae;Jang, Do-Soo;Suh, Jung-Yul;Oh, Hyun-Seung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.2
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    • pp.92-96
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    • 2006
  • Large glass furnaces to produce glass for CRT are housed in huge chambers. It is costly to maintain such a chamber in constant temperature, humidity, and(air) pressure. In this study, first, we show that the process of such a huge furnace, which requires the steady maintenance of high temperature, is badly affected by the ambient temperature of surrounding air. Second, an alternative process which not only maintains the relatively constant temperature dispersion around the furnace, but is also economical will be proposed. We calculate the necessary volume of air inflow in the appendix.

The Thermoelectric Properties of Fe-Si Alloys Prepared by RF Induction Furnace (고주파 진공유도로로 제작한 Fe-Si계 합금의 열전변환특성)

  • 박형진;배철훈
    • Journal of the Korean Ceramic Society
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    • v.37 no.7
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    • pp.632-637
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    • 2000
  • Thermoelectric conversion properties of commercial Fe-Si2 and Fe-Si alloy ingots prepared by RF inductive furnace were investigated. As sintering temperature increased, density of the specimen increased and the phase transformation from metallic phases ($\varepsilon$-FeSi, ${\alpha}$-Fe2Si5) to semiconducting phase (${\beta}$-FeSi2) occurred more effectively. The FeSi phase was detected even after 100hrs of annealing treatment. For the Fesi1.95∼FeSi2.05 specimens prepared by RF inductive furnace, the thermoelectric property improved as the composition of the specimen approached to stoichiometric composition FeSi2. Electrical conductivity of the specimen increased with increasing temperatures showing typical semiconducting behavior. From the electrical conductivity measurements, activation energy in the intrinsic region (above about 700 K) was calculated to be approximately 0.46 eV. In spite of non-doping, the Seebeck coefficient for every specimen exhibited p-type conduction due to Si deficiency. Its maximum value was located at about 475 K, and then decreased abruptly with increasing temperatures. The power factor was governed by the Seebeck coefficient of the specimen more significantly than by electrical conductivity.

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An Experimental Study on the Strength Properties of Flowing Lightweight Aggregate Concrete with Age (재령에 따른 고유동 경량골재콘크리트의 강도특성에 관한 실험적 연구)

  • Jeon, Hyun-Kyu;Yoo, Taek-Dong;Seo, Chee-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.4
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    • pp.186-193
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    • 1998
  • The purpose of this research is to seek properties of flowing light-weight aggregate concrete and possibility of application. The experimental analysis results by using light-weight aggregate and industrial waste such flyash, furnace slag are as follow. 1) The research shows that flowing light-weight aggregate concrete of slump 23~27cm, slump flow 58~69 cm is possible, but material segregation is appeared above slump 26.5cm and slump flow 65 cm. 2) If mixing ratio of flyash is increase, strength deterioration is about 25 % in early age. It showed that effectiveness of long time strength improvement because strength manifestation ratio is above 95% in a long term. 3) This research showed possibility of substitution of blast furnace slag because strength deterioration by using mixing of furnace slag was appeared small deterioration range as below 10 %. 4) Each experimental compressive strength ratios were 77 %(1st week), 86 %(2nd week), 109 %(8th week), 115 %(13th week), 125 % (26th week) on the basis of 28 days. If mixing ratio of flyash is increase, long term strength increase ratio is improved.

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Thermally Grown Oxide (TGO) Growth Inhibition in a Thermal Barrier Coating (열차폐 코팅에서 열산화물층 억제에 관한 연구)

  • Kim, Hyun-Ji;Kim, Min-Tae;Park, Hai-Woong
    • Journal of the Korean institute of surface engineering
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    • v.45 no.2
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    • pp.70-74
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    • 2012
  • In thermal barrier coating (TBC) systems, the life of the coating depends on thermally grown oxide (TGO) layer because most of the failure of TBCs occurs when TGO growth increases. In order to inhibit TGO growth, process was additionally carried out before the heat treatment of the TBC coating layer at $1200^{\circ}C$ in air. In the additional process, heat treatment in vacuum furnace of < $10^{-5}$ torr was conducted for 7 h and 14 h before the heat treatment. The area and length of TGO, as well as the crack length in the TBC were characterized using a scanning electron microscope (SEM). The TGO thickness and crack of specimens pre-heat treated in vacuum furnace were reduced by 45% compare to those heat treated in furnace. Consequently, pre-heat treatment in a vacuum furnace process lead to effective inhibition of growth of the TGO.

Quick Judgments of Properties of Fine Aggregate to Use the Electric Arc Furnace Oxidizing Slag

  • Lee, Hyung-Min;Lee, Han-Seung;Choi, Jae-Seok
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.5
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    • pp.442-451
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    • 2011
  • Blast furnace slag is recycled as a high value-added material, while steel slag is difficult to recycle or is recycled as a low-grade filler material due to its expansive characteristics. Its property is caused by the high content of free lime and instable steel oxides. Recently, an innovative and rapid cooling method for melting steel slag has been developed in Korea, which reduces free lime content to a minimum level and increases the stability of steel oxides. However, researches on the long-term stability are not sufficient so far. Therefore, this study, focusing on the electric arc furnace oxidizing slag in the steel slag, aims to investigate the properties of the steel slag aggregate, its long-term volume stability and the engineering strength of mortar, and using it as a fine aggregate. This study result indicated that it was possible for it to be used as concrete aggregate because the volume change of the steel slag appeared to be stable.

An Experimental Study on the Swirling Flow Field in the Tangentially Fired Furnace (접선식 배치로내의 선회유동장에 관한 실험적 연구)

  • ;;;Yoon, S. H.;Sim, J. K.;Song, H. B.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.11
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    • pp.3003-3013
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    • 1995
  • The characteristics of the flow field in the tangentially fired furnace are presented. Experiments are conducted in the simplified cold type isothermal flow model. In the measurement of flow field, a hot wire anemometer is used. The hot wire was calibrated by lookup table method. The mean velocity field and turbulence characteristics are showed with changing the nozzle angle. In the center of the model, the low speed, unstable flow region is formed. The size and position of these regions are varied with changing the nozzle angle. It can be used as fundamental data in the design of the large furnace. From the experimental results, various turbulent characteristics of swirling flow field is obtained. And the entrainment mechanism of the jet flow field is described from the distribution of the skewness and the flatness. It can be used the raw data of approximate calculation and turbulent modelling.

Fuzzy Logic Modeling and Its Application to A Walking-Beam Reheating Furnace

  • Zhang, Bin;Wang, Jing-Cheng
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.7 no.3
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    • pp.182-187
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    • 2007
  • A fuzzy modeling method is proposed to build the dynamic model of a walking-beam reheating furnace from the recorded data. In the proposed method, the number of membership function on each variable is increased individually and the modeling accuracy is evaluated iteratively. When the modeling accuracy is satisfied, the membership functions on each variable are fixed and the structure of fuzzy model is determined. Because the training data is limited, in this process, as the number of membership function increase, it is highly possible that some rules are missing, i.e., no data in the training set corresponds to the consequent part of a missing rule. To complete the rulebase, the output of the model constructed at the previous step is used to generate the consequent part of the missing rules. Finally, in the real time application, a rolling update scheme to rulebase is introduced to compensate the change of system dynamics and fine tune the rulebase. The proposed method is verified by the application to the modeling of a reheating furnace.

An Experimental Study on the Characteristics of Microporous Structure Formation by Curing Condition of Cement and Blast Furnace Slag Composite (시멘트 및 고로슬래그 경화체의 양생환경에 따른 미세 공극구조 형성 특성에 관한 실험적 연구)

  • Park, Cheol;Jung, Yeon-Sik;Seo, Chee-Ho
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.33 no.12
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    • pp.63-70
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    • 2017
  • When industrial by-products like slag and fly ash are using in concrete with cement, it improves strength and durability against external deterioration factors by densifying the structure through potential hydraulic and pozzolanic reaction. But it has been pointed out that high dependence on the quality variation and the curing condition using a admixure material for concrete. In this study, the characteristics of internal micropore structure according to curing condition were analyzed for pastes and mortar specimens under using blast furnace slag powder. As a result, the variation of compressive strength and the internal microstructure were observed according to curing conditions by binder type. Particularly, using blast furnace slag powder, decrease in compressive strength were clearly observed in indoor and carbonation curing compared with water curing. The pore structure analysis also clearly observed the decrease of the gel pore existing in the CSH hydrate layer and the increase of the capillary pore in indoor and carbonation curing compared with water curing condition.

Rapid and Low-Energy Melting of Cast Iron using Small Scrap Steel as a Charge Material - Part II. Application of Small Scrap Steel in Low-Frequency Induction Melting Furnace and Energy Characteristics (소형 고철 장입재를 활용한 신속 저에너지 주철 용해 - Part II. 저주파 용해로 적용 및 에너지 측면 특징)

  • Lee, Sang-Hwan
    • Journal of Korea Foundry Society
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    • v.41 no.2
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    • pp.132-138
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    • 2021
  • In this study, the power basic units to produce cast iron by using the press and shredded scrap are compared in 16t/h low-frequency induction melting furnace. Charging the shredded scrap instead of the press scrap was confirmed that the power basic unit is improved by about 5%. The energy characteristics according to the shape and size of scrap steel and the effect of the furnace size were investigated. Finally, the strategy to improve the utilization of this technology was proposed.

Development of Controlled Gas Nitriding Furnace(II) : Controlled Gas Nitriding System and its Hardware (질화포텐셜 제어 가스질화로 개발(II) : 제어시스템 및 하드웨어)

  • Won-Beom Lee;Won-Beom Lee;YuJin Moon;BongSoo Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.2
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    • pp.86-95
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    • 2023
  • This paper explained the equipment and process development to secure the source technology of controlled nitrification technology. The nitriding potential in the furnace was controlled only by adjusting the flow rate of ammonia gas introduced into the furnace. In addition, a control system was introduced to automate the nitriding process. The equipment's hardware was designed to enable controlled nitriding based on the conventional gas nitriding furnace, and an automation device was attached. As a result of measuring the temperature and quality uniformity for the equipment, the temperature and compound uniformity were ±1.2℃ and 14.3 ± 0.2 ㎛, respectively. And, it was confirmed that nitriding potential was controlled within the tolerance range of AMS2759-10B standard. In addition to parts for controlled nitriding, it was applied to products produced in existing conventional nitriding furnaces, and as a result, gas consumption was reduced by up to 80%.