• 한국산학기술학회논문지
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• 제18권10호
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• pp.817-822
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• 2017

제동 장치는 기계장치의 사용자나 시스템의 안전관점에서 가장 중요한 요소 중 하나이며, 작동 조건 내에서 신뢰성 있는 제동력이 유지 되어야 한다. 일반적으로 브레이크는 운동에너지를 마찰을 통해 열에너지로 변환하여 회전하는 기계장치를 제동한다. 운동에너지가 열에너지로 전환되는 과정에서 고온의 열이 발생하여 기계적 거동에 영향을 준다. 마찰열은 브레이크 시스템의 열팽창 및 마찰계수 변화 등에 영향을 주고 제어되지 않는 고온은 브레이크 성능을 저하시킨다. 따라서 브레이크의 발열을 예측하고 이를 제어하는 것은 중요하다. 마찰열을 예측하기 위한 다양한 수치해석 연구들이 수행되었지만, 계산의 효율 및 재원의 한계로 수치해석의 경계조건을 다양한 형태로 가정하여 마찰열 예측 연구를 수행하였다. 가정된 마찰열 거동은 실제 열전달 온도 분포 경황과 차이가 있고 이를 이용한 냉각 효과나 열응력 수치해석 결과의 신뢰성이 부족하다. 이러한 한계점을 극복하고 마찰열 예측 시뮬레이션 절차를 정립하기 위하여 본 연구에서는 열-구조 결합 요소를 사용하여 브레이크 시스템의 마찰열 발생을 직접적으로 모사하는 시뮬레이션을 수행하였다. 본 논문은 Finite Element Method(FEM)을 이용하여 브레이크 작동에 따른 마찰열 발생을 모사하고 열분포 특성을 분석하기 위해 브레이크 모델을 대상으로 열-구조 연성요소를 적용한 수치해석 연구를 수행하였다. 이 연구는 마찰열 직접 모사의 필요성을 제안하고 시뮬레이션에 필요한 정보를 제공할 수 있다 판단된다.

• 한국자동차공학회논문집
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• 제19권5호
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• pp.125-133
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• 2011

The wear of rubber track being in contact with the road surface is an important subject because it decreases the traction performance and the operating efficiency of tracked vehicle. For the above reasons, many attempts have been made to quantitatively calculate the rubber track. However, it depends on the experimental methods which are highly time- and cost-consuming. Therefore, the numerical simulation approach is highly desirable, but it needs to model the complex geometry and the material behavior in details as well as the interaction with the road surface. In this study, the rubber track and its material behavior are elaborately modeled since these factors are very important in the prediction of the wear rate of the rubber track. Accordingly to the studies on the rubber wear by previous investigations, it has been found that the wear is greatly influenced by the frictional energy. The frictional energy of rubber track is computed by utilizing the 3D finite element analysis of the rubber track, and the wear rate is evaluated making use of the frictional energy and a wear model.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.517-522
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• 2000

When a body including a crack inside is subjected to the compressive forces, the crack is closed and sliding occurs on the crack surfaces. In this work, a subsurface crack subjected to a static or moving compressive load is analyzed with the finite element method considering friction on the crack surface. The friction on the crack surface is assumed to follow the Coulomb friction law. A numerical method based on the finite element method and iterative method is applied in this work. And the result is compared with the frictional contact of crack by ANSYS using contact 12 element. The numerical results of two methods are compared with the wellknown analytical solutions, and the accuracy of iterative method is checked..

• Structural Engineering and Mechanics
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• 제23권4호
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• pp.431-447
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• 2006

A new incremental finite element model is developed to simulate the frictional contact of elastic bodies. The incremental convex programming method is exploited, in the framework of finite element approach, to recast the variational inequality principle of contact problem in a discretized form. The non-classical friction model of Oden and Pires is adopted, however, the friction effect is represented by an equivalent non-linear stiffness rather than additional constraints. Different parametric studies are worked out to address the versatility of the proposed model.

• Design & Manufacturing
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• 제15권2호
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• pp.63-69
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• 2021

Springback is an essential task to be solved in order to make high-precision products in sheet metal forming. In this study, materials with four different elastic regions were used. For the forming analysis, the change of springback caused by the frictional force generated in the flange part during hat shape forming was considered by using the AutoForm analysis program. Factors affecting frictional force were blank holder force, friction coefficient, bead R and bead height. As a result of the forming analysis, the springback increases as the material with a larger elastic region increases. In addition, as the frictional force of the flange part increased, the tensile force in the forming direction increased and the springback decreased. In particular, the blank holder force and friction coefficient had a great effect on springback in mild materials (DC04, Al6016), and the bead effectively affects all materials. Through this study, it was considered that the springback decreased as the material with a smaller elastic region and the tensile force in the forming direction increased.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 추계학술대회논문집
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• pp.24-27
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• 1997

In the present work, rigid-plastic continuum elements employing the shape change and anisotropic effects are derived for the purpose of applying more realistic blankholding force condition in three-dimensional finite element analysis of sheet metal forming process. In order to incorporate the effect of shape change effectively in the derivation of finite element equation using continuum element for sheet metal forming, the convected coordinate system is introduced, rendering the analysis more rigorous and accurate. The formulation is extended to cover the orthotropic material using Hill's quadratic yield function. For the purpose of applying more realistic blankholding force condition, distributed normal and associated frictional tangent forces are employed in the blankholder, which is pressed normal and associated frictional tangent forces are employed in the blankholder, which is pressed against the flange until the resultant contact force with the blank reaches the prescribed value. As an example of sheet metal forming process coupling the effect of planar anisotropy and that of blankholding boundary condition, circular cup deep drawing has been analyzed considering both effects together.

• 한국전산구조공학회논문집
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• 제12권1호
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• pp.29-35
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• 1999

접촉하는 두 물체 사이의 접합부에서는 국북적인 응력집중현상이 발생하여 기계 구조물의 마멸이나 파손의 직접적인 원인이 된다. 기존의 방법들은 복잡한 수식 처리와 반복 계산 때문에 접촉특성에 따라서 해석하기에 어려움이 많았다. 본 논문에서는 마찰이 있는 접촉문제를 반복계산 없이 효과적으로 해석하기 위해서 선형상보성 접촉조건과 가상일의 원리로부터 접촉요소를 개발하여 이를 사용한 유한요소 해석발법을 제안하였다. 연구결과로 평면 및 곡면 접촉문제나 다물체 접촉문제를 기존의 해석방법에 비해 훨씬 편리하고 정확하게 접촉현상을 규명할 수 있었다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.519-524
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• 2004

This study is concerned with the braking distance estimation using frictional energy rate. First, steady state rolling analysis is performed, and using this result, the braking distance is estimated. Dynamic rolling analysis during entire braking time period is impratical, so that this study divides the vehicle velocity by 10km/h to reduce the analysis time. The multiplication of the slip rate and the shear stress provides the frictional energy rate. Using frictional energy rate, total braking distance is estimated, In addition, ABS(Anti-lock Brake System) is considered, and two type of slip ratios are compared, One is 15% slip ratio for the ABS condition, and the other is 100% slip ratio which leads lo the almost same braking distance as the elementary kinematic theory. A slip ratio is controlled by angular velocity in ABAQUS/Explicit, A 15% slip ratio gives the real vehicle's braking distance when the frictional energy occurred al disk pad is included. Disk pad's frictional energy rate is calculated by the theoretical approach.

• 대한기계학회논문집
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• 제17권9호
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• pp.2242-2251
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• 1993

The mesh-based frictional contact model has been developed which does not rely on the spatial derivatives of the tool surface. Only points on the surface are evaluated from the description. which can then be simplified because of the relaxed demands placed on it. The surface tangents, normals, and corresponding derivatives at each finite-element node are evaluated directly from the finite-element mesh, in terms of the connecting nodal positions. The advantages accrue because there is no longer a need for a smooth tool surface to assure reasonable normals and derivatives. Furthermore, it can be shown that the equilibrium equations can only be properly written with a special normal derived from the mesh itself. The validity, accuracy, computation time, and stability of mesh-based contact model were discussed with the numerical examples of rounded flat-top and rough, flat-top rounded punch forming operations. Also, the forming process of a automobile inner panel section was simulated for testing the robustness of new contact model. In the discussion, the superiority of new model was examined, comparing with tool-based contact one.

• 한국자동차공학회논문집
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• 제12권4호
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• pp.173-180
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• 2004

The tread pattern of a tire has an important effect on tire performances such as handling, wear, noise, hydroplaning and so on. However, a finite element analysis of a patterned tire with detailed tread blocks has been limited owing to the complexity of making meshes for tread blocks and the huge computation time. The computation time has been shortened due to the advance in the computer technology. The modeling of tread blocks usually requires creating a solid model using a CAD software. Therefore it is a very complicated and time-consuming job to generate meshes of a patterned tire using a CAD model. A new efficient and convenient method for generating meshes of a patterned tire has been developed. In this method, 3-D meshes of tread pattern are created by mapping 2-D meshes of tread geometry onto 3-D tread surfaces and extruding them through tread depth. Then, the tread pattern meshes are assembled with the tire body meshes by the tie contact constraint. Residual aligning torque and frictional energy are calculated by using a patterned tire model and compared to the experimental results. It is shown that the calculated results of a patterned tire model are in a good agreement with the experimental ones.