• 제목/요약/키워드: friction tester

검색결과 292건 처리시간 0.027초

경계윤활 상태에서의 금속재료 마찰 및 마멸에 영향을 미치는 주요인자 (Major Factors that Affect Friction and Wear of Metals in Boundary Lubrication)

  • 류종관;이홍철;김대은
    • Tribology and Lubricants
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    • 제15권2호
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    • pp.171-177
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    • 1999
  • Many lubricated systems experience boundary lubrication condition during operation. However, the friction and wear characteristics of boundary lubrication are not clearly understood. In this work the factors which affect the friction and wear between boundary lubricated metallic surfaces are investigated. Experiments were performed using a pin-on-disk type tester with pure aluminum, pure copper, and SM45C steel as the disk material and steel, stainless steel and bearing ball as the ball. The experimental conditions were determined according to the Taguchi experimental method. From the experimental results, the major factors that influence the friction and wear characteristics of boundary lubrication could be identified.

SEM 내부에 설치된 트라이보 시험기를 통한 금속 코팅의 실시간 마찰/마모 특성 분석 (Real Time Analysis of Friction/Wear Characteristics of Metal Coatings with a Tribo-tester Installed in an SEM)

  • 김해진;김대은;김창래
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.318-324
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    • 2018
  • This study aims to visualize the friction and wear behaviors of metal coatings in real time. The main mechanism of wear is identified by observing all the processes in which wear occurs. The friction coefficients of the moments are monitored to confirm the relationship between the friction and wear characteristics of the coating. Thin Ag coatings, which are several hundred nanometers in thickness, are prepared by depositing Ag atoms on silicon substrates through a sputtering method. A pin-on-disk-type tribo-tester is installed inside a scanning electron microscope (SEM) to evaluate the friction and wear characteristics of the Ag coating. A fine diamond pin is brought into contact with the Ag coating surface, and a load of 20 mN is applied. The contact pressure is calculated to be approximately 15 GPa. The moments of wear caused by the sliding motion are visualized, and the changes in the friction characteristics according to each step of wear generation are monitored. The Ag coating can be confirmed to exhibit a wear phenomenon by gradually peeling off the surface of the coating on observing the friction and wear characteristics of the coating in real time inside the SEM. This can be explained by a typical plowing-type wear mechanism.

국내 판매되는 자동차용 엔진오일의 윤활특성 연구 (A Study on Lubrication Characteristics of Automotive Engine Oil Merchandised in Domestic)

  • 김신;강형규;임태윤;권종수;김재권;최대성;김동길;정충섭
    • Tribology and Lubricants
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    • 제25권6호
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    • pp.432-437
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    • 2009
  • The effect of oxidation in SAE 5W30 engine oils on friction and wear characteristics was investigated using reciprocating bench tester and shell 4-ball tester. Commercial engine oils were collected and oxidized using the KS M 2021 method modifying the oxidation time. Kinematic viscosity, total acid number(TAN), FT-IR spectrum and total base number(TBN) also measured to examine the chemical change of oils with oxidation. The results showed that TAN was slightly changed and Kinematic viscosity was suddenly increased during the oxidation stage. however, TBN results keep a constant slope after TBN linearly decreased with oxidation time. Spectroscopy results showed that spectrums were orderly increased at $1710cm^{-1}$ during the oxidation time. Friction test results showed that oxidation of oils formed unstable friction layers causing higher fluctuating friction. however, the wear resistance was independent of oxidized time due to the different friction characteristics by oxidation. We found several factors in relation to lubrication properties with oxidation time. This factors were Viscosity, TBN, change of FT-IR spectrum, friction coefficient using reciprocating bench tester and wear scar.

나노 윤활유를 이용한 스크롤 압축기 저널 베어링의 윤활특성 평가 (Performance Evaluation of Nano-Lubricants at Journal Bearing of Scroll Compressors)

  • 김경민;황유진;이광호;성치언;이재근;정원현;김성춘;진홍균
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.189-193
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    • 2008
  • Performance of refrigerant oil at the thrust-bearing and at the journal-bearing of a scroll compressor is a significant factor. This paper presents the friction and anti-wear characteristics of nano oil with a mixture of a refrigerant oil and carbon nano particles in the journal bearing of scroll compressors. The characteristics of friction and anti-wear using nano-oil is evaluated using the disk on disk tester and the journal bearing tester for measuring friction surface temperature and the coefficient of friction at the journal bearing tester. In journal bearing test, the average friction coefficient of high concentration nano-oil was decreased down to 18% compared to raw oil under 4,500 N and 3,600 rpm. It is believed that nano particles can be coated on the wear surfaces and the interaction of nano particles between surfaces can be improved the lubrication in the friction surfaces. Worn surfaces of frictional specimen were measured with straightness. carbon nano oil enhances the characteristics of the anti-wear and friction at the joural bearing of scroll compressors.

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알루미늄 압출용 금형의 내마모성향상을 위한 TiN, CrN 코팅 (TiN and CrN Coating for the Increase of Abrasive Resistance of Extrusion Mold for Aluminium)

  • 김민석;강승민;김동원;김상호
    • 한국표면공학회지
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    • 제42권6호
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    • pp.272-275
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    • 2009
  • The purpose of this study is to show the friction and wear characteristic behaviors of TiN and CrN coated SKD61 which is applied to Al 6xxx extrusion mold material. The friction and wear characteristic behaviors of both coating layers were investigated by the reciprocating friction wear tester under atmospheric pressure and un-lubricated state. The processing parameters in this study were temperature (50 and $120^{\circ}C$) and load (3, 5, and 11 kgf). This study was carried out while comparing the coefficient of friction and microstructure of TiN and CrN coating layers on SKD61. The coefficient of friction of CrN became lower than that of TiN at all conditions. Therefore, CrN was suggested to be more advantageous than TiN for extrusion mold.

Vickers Indentor를 이용한 고마찰, 고압 실린더의 정밀마모측정에 관한 연구 (A Study on the Precision Wear Measurement for a High Friction and High Pressurized Cylinder by Using Vickers Indentor)

  • 엄재천;정동윤;공호성
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.69-76
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    • 1998
  • A precision wear tester is developed to measure the wear rate of a high friction and high pressurized cylinder. The tester consists of indentor system and optical measuring system. The indentor system has two diamond indentors so that they make indents on the inside of the cylinder by using compressed air system. The X-Y-$\theta$ stage of the measuring system can trace the positions of the indents and can measure the diameters of them. The variation of the diameter of each indent after test is converted into the wear rate.

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고무 퇴적물에 의한 공항 활주로 표면 마찰계수 변화 (Variation of Friction Coefficient of Airport Runway Surface by Rubber Deposits)

  • 천성한;임진선;박주영;정진훈
    • 한국도로학회논문집
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    • 제12권3호
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    • pp.131-137
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    • 2010
  • 본 논문에서는 국내 공항 활주로에 적합한 마찰계수 측정 및 고무 퇴적물 제거에 대한 합리적 기준 개발을 위해 관련 해외 기준 및 연구결과에 관한 문헌을 조사하였다. 그리고 2007년 8월부터 2009년 7월까지ASFT(Airport Surface Friction Tester)장비를 이용하여 인천국제공항 활주로의 마찰계수를 측정하고 항공기 집중 착륙 지점에 대한 분석을 실시하였다. 타이어 고무의 퇴적 및 제거에 따른 마찰계수의 변화를 분석하였고 이에 미치는 계절적 영향을 포장 형식별로 조사하였다. 고무 퇴적물 제거 작업을 주기적으로 수행해도 활주로 표면의 마찰계수는 장기적으로 시간에 따라 점차 감소되는 것으로 확인되었다. 여름철 마찰계수의 변화가 다른 계절에 비해 컸으며 아스팔트 포장이 콘크리트 포장보다 계절적 영향에 민감했다. 매크로한 표면조직을 갖는 아스팔트 포장의 마찰계수가 마이크로한 표면조직을 갖는 재령 초기 콘크리트 포장의 마찰계수보다 큰 것으로 나타났다. 타이어 고무의 퇴적 및 제거에 따른 마찰계수의 변화도 아스팔트 포장에서 더 큰 것으로 확인되었다.

유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구 (A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder)

  • 조연상;김영희;변상민;박흥식
    • Tribology and Lubricants
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    • 제25권5호
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.

흑연과 지르콘의 상대적인 함량에 따른 마찰특성에 관한 연구 (Influence of the Relative Amount of Graphite and Zirconium Silicate on Friction Characteristics)

  • 김성진;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제31회 춘계학술대회
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    • pp.166-172
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    • 2000
  • Friction characteristics of phenolic resin-based friction composites containing threedifferent relative amounts of graphite and zirconium silicate were investigated by using a pad-on-disk type friction tester. Constant temperature test and constant interval test at three different initial temperatures(100. 200, 300$^{\circ}C$) were performed to examine the effects of friction heat on friction characteristics at elevated temperature. The friction composite(FMO.7) with higher content of ZrSiO$_4$showed unstable friction force at higher temperature and resulted in larger fluctuations of vibration during friction test. The abrasive action of ZrSiO$_4$in friction composite impeded stable transfer film and induced higher friction heat at friction interface. Friction oscillations according to the temperature were associated with the formation of transfer film(i'd body layer) on the friction composite and the counter part.

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