• Title/Summary/Keyword: friction power loss

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On the Instantaneous and Average Piston Friction of Swash Plate Type Hydraulic Axial Piston Machines

  • Jeong, Heon-Sul;Kim, Hyoung-Eui
    • Journal of Mechanical Science and Technology
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    • v.18 no.10
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    • pp.1700-1711
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    • 2004
  • Piston friction is one of the important but complicated sources of energy loss of a hydraulic axial piston machine. In this paper, two formulas are derived for estimating instantaneous piston friction force and average piston friction moment loss. The derived formula can be applicable for piston guides with or without bushing as well as for axial piston machines of motoring and pumping operations. Through the formula derivation, a typical curve shape of friction force found from several experimental measurements during one revolution of a machine is clearly explained in this paper that it is mainly due to the equivalent friction coefficient dependent on its angular position. Stribeck curve effect can easily be incorporated into the formula by replacing outer and inner friction coefficients at both edges of a piston with the coefficient given by Manring (1999) considering mixed/boundary lubrication effects. Novel feature of the derived formula is that it is represented only by physical dimensions of a machine, hence it allows to estimate the piston friction force and loss moment of a machine without hardworking experimental test.

Experimental Works and Power Loss Calculations of Surface-Mounted Permanent Magnet Machines

  • Choi, Jang-Young;Ko, Kyoung-Jin;Jang, Seok-Myeong
    • Journal of Magnetics
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    • v.16 no.1
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    • pp.64-70
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    • 2011
  • Surface-mounted permanent magnet (PM) machines were examined experimentally and theoretically, through power loss measurements and calculations. Windage, friction and copper losses were calculated using simple analytical equations and finite element (FE) analyses. Stator core losses were calculated by determining core loss coefficients through curve-fitting and magnetic behavior analysis through non-linear FE calculations. Rotor eddy current losses were calculated using FE analyses that considered the time harmonics of phase current according to load. Core, windage and friction open-circuit losses and copper loss were determined experimentally to test the validity of the analyses.

The Effect of Balance Weight on the Lubrication and Friction Characteristics of Crankshaft System (크랭크샤프트계의 윤활 및 마찰 특성에 미치는 밸런스 웨이트의 영향)

  • Jo, Myeong-Rae;O, Dae-Yun;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1585-1590
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    • 2002
  • This paper reports on the balance weight effect on the lubrication and friction characteristics of crankshaft system. To determine the main bearing loads, the crankshaft was treated as statically determinate system. Four and eight-balance weight crankshafts were considered, and minimum oil film thickness and friction loss were calculated. The main bearing loads were increased in the four-balance shaft due to the increasing of unbalanced rotating mass at No. 1 and 3 main bearing sides. The minimum oil film thickness of four-balance shaft became thinner than eight-balance, and friction loss was increased.

A Study on the Effect of Gear Teeth End-Gaps for Hydraulic Gear Pumps and Motors (기어펌프.모터 이끝 틈새의 영향에 관한 연구)

  • Jeong H.S.;Peng L.;Oh S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.4
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    • pp.23-29
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    • 2005
  • In order to improve the efficiency of hydraulic gear pumps or motors especially for high operating pressure, power losses due to viscous friction and leak flow through gear teeth end-gaps are considered in this paper. Optimal gaps minimizing the power loss for pumps and motors with uniform heights of gaps are analysed first. And the effect of the shapes of gaps with unequal heights on the power loss are studied and discussed by simulation. Considering that the outer shell lacing gear teeth may expand due to high internal pressure or thermal stress, the results drawn in this paper can be used for the design of high efficiency pumps and motors.

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A Study on Wear Characteristics of Degraded Stainless Steel (열화된 스테인리스강의 마모특성에 관한 연구)

  • Cho, Sung-Duck;Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Power System Engineering
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    • v.21 no.6
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    • pp.21-30
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    • 2017
  • This study deals with the characteristics of degraded stainless steel. Stainless steel is heat treated to ensure mechanical properties when designing or manufacturing machinery parts or equipment. In this study, the mechanical properties and wear characteristics of three kinds of stainless steels after artificially heat-treated at 753 K~993 K, where chrome depletion occurs near the grain boundary, were evaluated. The microstructure and fracture surface were also observed. From the results, friction coefficient and wear loss decreased with increasing the heat treatment temperature regardless of the type of stainless steel. Also, as the tensile strength increased, the friction coefficient and wear loss decreased. Wear loss showed proportional to a tendency to increase with increasing friction coefficient.

Experimental Evaluation and Performance Analysis for a Mini Turbo-pump (소형 터보펌프에 대한 실험적 평가와 성능해석)

  • Kim, Soo-Won;Park, Moo-Ryong;Hwang, Soon-Chan;Oh, Hyoung-Woo;Yoon, Eui-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.54-60
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    • 2002
  • A mini turbo-pump having 44mm diameter impeller for hydraulic power control have been tested to evaluate hydraulic performance and losses. The characteristics of the losses such as mechanical, friction, balancing rib losses were investigated. The investigation revealed that the friction loss is relatively large but the balancing rib loss small. It was found that the hydraulic efficiency of the pump at design point is very low($27\%$) due to low specific speed and large friction losses. A computational fluid dynamics(CFD) method also has been utilized for performance prediction of the mini turbo-pump to compare the computed results with the test data.

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Friction Characteristics of piston Skirt Parametric Investigation

  • Cho, Myung-Rae;Kim, Jee-Woon;Moon, Tae-Sun;Han, Dong-Chul
    • KSTLE International Journal
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    • v.3 no.1
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    • pp.1-6
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    • 2002
  • The purpose of this paper is to investigate the effects of design parameters on the friction loss in piston skirt. An analytical model to describe the friction characteristics of piston skirt has been presented, which is based on the secondary motion of piston and mixed lubrication theory, It could be shown that the skirt friction closely depends on the side force acted on the piston pin. The side force is inf1uenced by cylinder pressure at low engine speed, but by inertia force at high engine speed. The usage of extensive skirt area and low weight piston is effective to reduce the friction loss at high speed. The low viscosity oil considerably decreases viscous friction as engine speed increases, but it increases boundary friction at low engine speed. From the parametric study, it is found that the skirt axial profile is the most important design parameter related to the reduction of skirt friction.

CFD analysis of the Disk Friction Loss on the Centrifugal Compressor Impeller (원심 압축기의 임펠러 원판 마찰 손실에 대한 CFD 해석)

  • Kim, Hyun-Yop;Cho, Lee-Sang;Cho, Jin-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.7
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    • pp.596-604
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    • 2011
  • To improve the total efficiency of centrifugal compressor, it is necessary to reduce the disk friction loss, which is defined as the power loss. In this study, the disk friction loss due to the axial clearance and the surface roughness effect is analyzed and proposed the new empirical equation for the reduction of the disk friction loss. The rotating reference frame technique and the 2-equation k-${\omega}$ SST model using commercial CFD code FLUENT is used for the steady-state analysis of the centrifugal compressor impeller. According to CFD results, the disk friction loss of the impeller is more affected by the surface roughness than the change of the axial clearance. For the minimization of the disk friction loss on the centrifugal compressor impeller, the magnitude of the axial clearance should be designed to the same size compare with theoretical boundary layer thickness and the surface roughness should be minimized.

Analysis of Power Loss of an Optical Disc Drive due to the Tilting Motion of a Rotating Disc (ODD 회전 디스크의 틸팅 각운동에 의한 소모전력 해석)

  • Chong, H.Y.;Sung, S.J.;Jang, G.H.
    • Transactions of the Society of Information Storage Systems
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    • v.6 no.2
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    • pp.57-62
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    • 2010
  • This paper measured and analyzed the source of total power loss of an ODD of a notebook computer. It shows that the biggest power loss is the windage loss due to the friction between rotating disk and surrounding air. It measured the power loss by the tilting motion of a rotating disc which is originated from the unbalanced mass of the rotating disc or the squareness between case-rotor and shaft. The power loss of rotating disc due to tilting motion was also calculated by using FLUENT, and it was correlated with the measured one. This paper shows that the one of the effective methods to reduce the power loss of an ODD is to reduce the tilting motion of a rotating disc.

A Study on the Friction and Wear Characteristics of Contact Sealing Units for a Small Hydro-power Turbine Under Various Rubbing Conditions (마찰접촉조건에 따른 소수력 수차용 밀봉장치의 마찰.마멸특성 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.314-319
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    • 2006
  • In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.