• Title/Summary/Keyword: friction film

Search Result 473, Processing Time 0.022 seconds

Evaluation of Friction and Wear Characteristics of Carbon-based Solid Lubricant Films for Surface Application of Compressor Parts (압축기 부품소재 표면 적용을 위한 탄소 기반 고체 윤활막의 마찰 및 마모 특성 평가)

  • Lee, Sung-Jun;Kim, Chang-Lae
    • Tribology and Lubricants
    • /
    • v.38 no.5
    • /
    • pp.222-226
    • /
    • 2022
  • Between diaphragms made of stainless steel (SUS), which is the main component of a hydrogen gas compressor, micro-slip occurs owing to repeated bending, resulting in scratches on the surface. The surface scratch of the compressor part is a problem with airtightness, which reduces the efficiency of the compressor; in severe cases, damage is a possibility. In this study, the changes in friction and wear characteristics due to the surface polishing of SUS and carbon-based solid lubricant films (graphene and CNT) were analyzed. Bare SUS, polished SUS, graphene film, and CNT film specimens were prepared. The surface roughness of the SUS was significantly reduced by surface polishing but increased by carbon-based solid lubricating films. In contrast, the friction coefficient maintained a similar value after surface polishing but was significantly reduced by the carbon-based solid lubricant films. In particular, the graphene film exhibited the lowest initial friction coefficient, while the CNT film exhibited the lowest overall average friction coefficient. Regarding the wear rate, polished SUS exhibited the lowest value, but the surface condition of the wear track showed that the carbon-based solid lubricating films were relatively less damaged. Although the wear rate measured was largely attributed to the solid lubricating film peeling off, the SUS surface under the film was considered protected.

Modification of Thin Film Friction and Wear Models with Effective Hardness

  • Kim, Chang-Lae;Kim, Hae-Jin
    • Tribology and Lubricants
    • /
    • v.36 no.6
    • /
    • pp.320-323
    • /
    • 2020
  • Thin film coatings are commonly exploited to minimize wear and optimize the frictional behavior of various precision mechanical systems. The enhancement of thin film durability is directly related to the performance maximization of the system. Therefore, a fine approach to analyze the thin film wear behavior is required. Archard's equation is a representative and well-developed law that defines the wear coefficient, which is the probability of creating wear particles. A ploughing model is a commonly used model to determine the friction force during the abrasive contact. The equations demonstrate that the friction force and wear coefficient are inversely proportional to the hardness of the material. In this study, Archard's equation and ploughing models are modified with an effective hardness to minimize the gap between the experimental and numerical results. It is noted that the effective hardness is the hardness variation with respect to the penetration depth owing to the substrate effect. The nanoindentation method is utilized to characterize the effective hardness of Cu film. The wear coefficient value considering the effective hardness is more than three times higher than that without considering the effective hardness. The friction force predicted with the effective hardness agreed better with the results obtained directly from the friction force detecting sensor. This outcome is expected to improve the accuracy of friction and wear amount predictions.

The Roles of Reinforcing Fibers on the Performance of Automotive Brake Pads (자동차용 마찰재의 성능에 미치는 강화섬유의 역할)

  • Lim, Hyun-Woo;Yoon, Ho-Gyu;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2000.06a
    • /
    • pp.173-179
    • /
    • 2000
  • The friction and wear characteristics of brake friction materials reinforced with aramid fiber, carbon fiber, glass fiber, and potassium titanate whiskers were investigated using a pad-on-disk type friction tester. In particular, the morphology of rubbing surfaces was carefully investigated to correlate the friction performance and properties of transfer films. The aramid fiber reinforced specimen showed severe oscillation of friction coefficient at low speed and low applied pressure. The carbon fiber reinforced specimen showing better friction stability exhibited uniform and stable transfer film than any other specimens. The glass fiber reinforced specimen showed unstable friction changes at high speed and high-applied pressure and the non-uniform transfer film was observed in both friction material and rotor surface. The potassium titanate whiskers reinforced specimen showed stable coherent transfer film. The wear test exhibited the potassium titanate whiskers reinforced specimen was lowest in wear amount and glass fiber reinforced specimen showed the severe wear.

  • PDF

Calculation of Mixed Lubrication at Piston Ring and Cylinder Liner Interface

  • Cho, Myung-Rae;Park, Jae-Kwon;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
    • /
    • v.15 no.7
    • /
    • pp.859-865
    • /
    • 2001
  • This paper reports on the theoretical analysis of mixed lubrication for the piston ring. The analytical model is presented by using the average flow and asperity contact model. The cyclic variations of the nominal minimum oil film thickness are obtained by numerical iterative method. The total friction is calculated by using the hydrodynamic and asperity contact theory. The effect of the roughness height, pattern, and engine speed on the nominal minimum film thickness, friction force, ad frictional power losses are investigated. As the roughness height increases, the nominal oil film thickness and total friction force increase. Also, the effect of the surface roughness on the boundary friction is dominant at low engine speed and high asperity height. The longitudinal roughness pattern shows lower mean oil film pressure and thinner oil film thickness compared to the case of the isotropic and transverse roughness patterns.

  • PDF

Effect of Electric Current on Friction of Hydraulic Members (유압구동재의 마찰에 미치는 전류의 영향)

  • 전성재;강인혁;류미라;조연상;박흥식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.04a
    • /
    • pp.16-21
    • /
    • 2002
  • Generally, Oxidization film are generated by friction and wear in lubricant oil. It is effect that the heat and pressure act on contact area. Because the electrons movement progress the oxidization, if the electrons movement be regulated, the thickness of oxidization film can be regulated and friction characteristics can be improved. But electronic current can deteriorate friction characteristics, so various characteristics must be investigated on transforming of electronic current. Therefor, using the Norton equation, short current were transformed between ball and disk. Also, an experiment was carried out using ball on disk type tester. So, we studied up on effect of current for friction characteristics.

  • PDF

Effect of Electric Current on Friction of Hydraulic Members (윤활하에서의 마찰 특성에 미치는 전류의 영향)

  • Jeon, Seong-Jae;Gang, In-Hyeok;Ryu, Mi-Ra;Jo, Yeon-Sang;Park, Hong-Sik
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2002.05a
    • /
    • pp.150-155
    • /
    • 2002
  • Generally, Oxidization film are generated by friction and wear in lubricant oil. It is effect that the heat and pressure act on contact area. Because the electrons movement progress the oxidization, if the electrons movement be regulated, the thickness of oxidization film can be regulated and friction characteristics can be improved. But electronic current can deteriorate friction characteristics, so various characteristics must be investigated on transforming of electronic current. Therefor, using the Norton equation, short current were transformed between ball and disk. Also, an experiment was carried out using ball on disk type tester. So, we studied up on effect of current for friction characteristics.

  • PDF

Effect of Electric Current on Friction Characteristics of Machine Driving Elements (기계구동 부재의 마찰특성에 미치는 전류의 영향)

  • Jun, Sung-Jae;Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
    • /
    • v.18 no.5
    • /
    • pp.339-344
    • /
    • 2002
  • Whenever moving surfaces of machine driving elements interact in air and lubricating oil, oxidization film on the surfaces are generated. It is effect to prevent friction and wear on contact area. Since the electronic current progress the oxidization of metal, if the electronic flow be regulated, the thickness of oxidization film can be regulated and friction characteristics can be improved. But the electronic current can deteriorate friction characteristics, so various characteristics must be investigated on transforming of electronic current. Therefor, using the Norton equation in this study, short current were transformed between frictional materials using ball on disk type tester. It was studied on effect of electronic current for friction characteristics.

Study of the Friction Force Measurements According to the Rolling-Sliding Ratios under the Condition of Elastohydrodynamic Lubrication (구름-미끄럼 속도비에 따른 탄성유체윤활영역에서 유막두께와 마찰력 측정연구)

  • 장시열
    • Tribology and Lubricants
    • /
    • v.20 no.5
    • /
    • pp.225-230
    • /
    • 2004
  • Most studies of elsatohydrodynamic lubrication are oriented only to the measurement of film thickness itself with optical interferometer. In order to exactly investigate the tribological characteristics of a certain lubricant, it is also important to get the information of traction behaviors as well. In this work, we developed a device for measuring the friction force of ehl contact condition as well as the film thickness. To verify the validity of the measuring system, the friction forces and film thicknesses under ehl condition are simultaneously measured with the variations of additive ratios of viscosity index improvers which cause non-linear tendencies of film thickness to contact velocity.

Tribolgical Characteristics of DLC Film using Substrates with Varying Hardness

  • Park, Jae-Hong;Jang, Beom-Taek;Kim, Seock-Sam
    • KSTLE International Journal
    • /
    • v.9 no.1_2
    • /
    • pp.31-35
    • /
    • 2008
  • DLC (Diamond Like Carbon) films have predominant tribological properties like a high hardness, low friction and high chemical resistance; therefore, DLC films are applied in a wide range of industrial fields. This paper evaluated the characteristics of DLC films deposited on bearing steel with different hardness by RF-PECVD (Radio Frequency - Plasma Enhanced Chemical Vapor Deposition) method. Si-interlayer was deposited on bearing steel to improve adhesion strength by RF-Sputtering method. The DLC film structures were analyzed with Raman spectra and Gaussian function. Adhesion strength of DLC films was measured with a scratch tester. Friction and wear test were carried out with a ball-on -disc type to investigate the tribological characteristics. Experimental results showed that DLC films deposited on bearing steel under same deposition condition have typical structure DLC films regardless of hardness of bearing steel. Adhesion strength of DLC film is increased with a hardness of bearing steel. Friction coefficient of DLC film showed lower at the high hardness of bearing steel.

Evaluation of Interface Friction Characteristic using Waste Resource (불용 자원의 접촉면 마찰 특성 평가)

  • Lee, Seung-Eun;Chang, Yong-Chai;Bowders, John J.
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2008.10a
    • /
    • pp.1456-1462
    • /
    • 2008
  • This study conducted a direct shear test to evaluate friction properties on contact surface of waste resources including turban shell, gastropod shell and PET bottle film. The contact surface that was considered for computation of shear strength in contact surface were turban shell/turban shell, gastropod shell/gastropod shell, and PET bottle film/PET bottle film. As a result of test, friction angle was found to be $16.7^{\circ}$ for contact surface of turban shell/turban shell, $35.4^{\circ}$ for gastropod shell/gastropod shell, and about $11^{\circ}$ for PET bottle film/PET bottle film. Using the results, the author aims to provide a possibility for application of waste resource in the field.

  • PDF