• Title/Summary/Keyword: friction capacity

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The Development of Automatic Grease Lubricator Driven by Gear Mechanism with Controlled Operating Time (주유시간 조절이 가능한 기어 메커니즘 구동방식의 자동그리스주유기 개발)

  • Wang, Duck-Hyun;Lee, Kyu-Young;Lee, Sang-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.199-206
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    • 2006
  • Automatic grease lubricator is equipment that provides adequate amount of fresh grease constantly to the shaft and the bearings of machines. It minimizes the friction heat and reduces the friction loss of machines to the least. This research is to develop automatic grease lubricator by gear driven mechanism with controlled operation time. The ultimate design of this equipment is to lubricate an adequate amount of grease by a simple switch clicking according to the advanced set cycle. The backlash of the gear was minimized to increase the output power. To increase the power of gear mechanism, the binding frequency and the thickness of the coil were changed. To control the rotating cycles of the main shaft according to its set numbers, different resistance and chips were used to design the circuit to controls electrical signals with pulse. The body of the lubricator was analyzed by stress analysis with different constructed angle. The stress analysis for differing loading pressures applied to the exterior body of grease lubricator due to the setup angle, was found that the maximum stress was distributed over the outlet part where the grease lubricator suddenly narrowed contracts. Digital mock-up was analyzed and the rapid prototyping(RP) trial products were tested with PCB circuit and grease. The evaluation of the outlet capacity for RP trial products was conducted, because the friction caused by the outlet on the wall surface was an important factor in the operation of the equipment. Finally, the finishing process was applied to decrease the roughness of the surface to a comparable level and was able to test the performance examination for the product.

Design of Pile Foundations Considering Negative Skin Friction (부마찰력을 고려한 말뚝기초 설계)

  • Kim Ju-Hyong;Kwon Oh-Sung;Kim Myoug-Mo
    • Journal of the Korean Geotechnical Society
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    • v.21 no.5
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    • pp.65-74
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    • 2005
  • The negative skin friction on piles, which are installed in currently consolidating soft deposits, creates significant problems on the stability of pile foundations. This study investigated whether or not the pile foundation designs were appropriate in soft deposits with large amount of consolidation settlement. The final settlements of the grounds along the pile depth were estimated by the soil parameters obtained from the laboratory tests and by the field-measured settlement curves, if they were available. The displacement of the piles along the pile depth was estimated by both the load transfer method and the numerical method. Both methods gave similar locations of neutral planes and magnitudes of the maximum axial forces on the piles. The movements of the ground and the piles were compared to calculate the down drag acting on piles. For the piles whose bearing capacities were less than the design loads including the down drag, slip layer coatings and/or incrementing of the pile penetration depth into the bearing stratum were proposed to improve the pile capacities.

A Study on the Serviceability of High-Tension Bolt Friction Joints according to Oversize Bolt Holes (과대 볼트구멍에 따른 고장력볼트 마찰이음의 사용성에 관한 연구)

  • Park, Jeong-Ung;Yang, Seung-Hyun;Cho, Kang-Kyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.8
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    • pp.2055-2061
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    • 2009
  • There can be some variation in the load carrying capacity of high-tension bolt friction joints when oversize bolt holes are made on the base plate and the cover plate. This study performed a static tensile test in order to examine the variation of slip load and slip coefficient according to standard bolt hole and oversize bolt hole in high-tension bolt friction joints. According to the results of the static tensile test, the slip coefficient changed to some degree according to oversize bolt holes on the base plate and the cover plate, but it was somewhat unreasonable to find a pattern in the change. Sliding strength showed a difference of up to 26% between the use of standard bolt holes and the use of oversize bolt holes. Because this exceeds the design sliding strength, however, its effect on the serviceability of joints under service load is insignificant. Thus, if the regulation on oversize bolt holes, which may be inevitable in making steel members, is applied flexibly, we may improve efficiency and economy in the design and construction of structures.

Numerical simulation and analytical assessment of STCC columns filled with UHPC and UHPFRC

  • Nguyen, Chau V.;Le, An H.;Thai, Duc-Kien
    • Structural Engineering and Mechanics
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    • v.70 no.1
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    • pp.13-31
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    • 2019
  • A nonlinear finite element model (FEM) using ATENA-3D software to simulate the axially compressive behavior of circular steel tube confined concrete (CSTCC) columns infilled with ultra high performance concrete (UHPC) was presented in this paper. Some modifications to the material type "CC3DNonlinCementitious2User" of UHPC without and with the incorporation of steel fibers (UHPFRC) in compression and tension were adopted in FEM. The predictions of utimate strength and axial load versus axial strain curves obtained from FEM were in a good agreement with the test results of eighteen tested columns. Based on the results of FEM, the load distribution on the steel tube and the concrete core was derived for each modeled column. Furthermore, the effect of bonding between the steel tube and the concrete core was clarified by the change of friction coefficient in the material type "CC3DInterface" in FEM. The numerical results revealed that the increase in the friction coefficient leads to a greater contribution from the steel tube, a decrease in the ultimate load and an increase in the magnitude of the loss of load capacity. By comparing the results of FEM with experimental results, the appropriate friction coefficient between the steel tube and the concrete core was defined as 0.3 to 0.6. In addition to the numerical evaluation, eighteen analytical models for confined concrete in the literature were used to predict the peak confined strength to assess their suitability. To cope with CSTCC stub and intermediate columns, the equations for estimating the lateral confining stress and the equations for considering the slenderness in the selected models were proposed. It was found that all selected models except for EC2 (2004) gave a very good prediction. Among them, the model of Bing et al. (2001) was the best predictor.

Optimal Design and Analysis of Ducted Fan Clutch With or Without Mechanical Lock-up (기계적 잠금장치의 적용여부에 따른 덕티드팬 클러치의 최적설계 및 분석)

  • Su-chul Kim;Jae-seung Kim;Sang-gon Moon;Geun-ho Lee
    • Journal of Aerospace System Engineering
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    • v.17 no.1
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    • pp.10-15
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    • 2023
  • Wet multi-disk clutch, a power switching device of the ducted fan, was optimized and results were analyzed. The clutch was divided into two types depending on whether a mechanical lock-up was applied or not. It was optimized under each design condition. Transfer torque capacity, friction material surface pressure, friction surface temperature, and drag torque were calculated as factors to optimize the clutch. The volume of separator plate and drag torque were used as the objective function for optimization. In the case of Type 1, which did not include a mechanical lock-up, the clutch could be operated regardless of the pitch angle of the ducted fan. However, the outer diameter of the friction surface was doubled, the volume was increased by 5~7 times, and the drag torque was increased by 7~12 times compared to those of Type 2, which included a mechanical lock-up.

E-Isolation : High-performance Dynamic Testing Installation for Seismic Isolation Bearings and Damping Devices

  • Yoshikazu Takahashi;Toru Takeuchi;Shoichi Kishiki;Yozo Shinozaki;Masako Yoneda;Koichi Kajiwara;Akira Wada
    • International Journal of High-Rise Buildings
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    • v.12 no.1
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    • pp.93-105
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    • 2023
  • Seismic isolation and vibration control techniques have been developed and put into practical use by challenging researchers and engineers worldwide since the latter half of the 20th century, and after more than 40 years, they are now used in thousands of buildings, private residences, highways in many seismic areas in the world. Seismic isolation and vibration control structures can keep the structures undamaged even in a major earthquake and realize continuous occupancy. This performance has come to be recognized not only by engineers but also by ordinary people, becoming indispensable for the formation of a resilient society. However, the dynamic characteristics of seismically isolated bearings, the key elements, are highly dependent on the size effect and rate-of-loading, especially under extreme loading conditions. Therefore, confirming the actual properties and performance of these bearings with full-scale specimens under prescribed dynamic loading protocols is essential. The number of testing facilities with such capacity is still limited and even though the existing labs in the US, China, Taiwan, Italy, etc. are conducting these tests, their dynamic loading test setups are subjected to friction generated by the large vertical loads and inertial force of the heavy table which affect the accuracy of measured forces. To solve this problem, the authors have proposed a direct reaction force measuring system that can eliminate the effects of friction and inertia forces, and a seismic isolation testing facility with the proposed system (E-isolation) will be completed on March 2023 in Japan. This test facility is designed to conduct not only dynamic loading tests of seismic isolation bearings and dampers but also to perform hybrid simulations of seismically isolated structures. In this paper, design details and the realization of this system into an actual dynamic testing facility are presented and the outcomes are discussed.

Side Friction of Deep Foundation for Transmission Tower in Rock (암반에 설치된 송전철탑 심형기초의 주면마찰력 평가)

  • Kim, Dae-Hong;Lee, Dae-Soo;Chun, Byung-Sik;Kim, Byung-Hong
    • Journal of the Korean Geotechnical Society
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    • v.23 no.4
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    • pp.149-160
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    • 2007
  • Six prototype field tests (five 1/8 and one 1/2 scale tests) have been conducted in order to determine the uplift resistance of deep foundation for transmission line structures. Test sites, located in the city of Eumseng in Choongbuk province, are classified as gneiss. These test results reveal failures not along the foundation-rock interface but either along the damaged surrounding rock mass caused by excavation or along the pre-existing rock joint. Test results also show the uplift resistance which is 20 $\sim$ 30% higher than the current design strength of side friction. In addition to fold tests, four concrete core samples between the liner plate and the surrounding rock mass have been obtained from the existing transmission foundations to study the effect of the liner plate which is installed prior to placing concrete. The compressive strength of these concrete core samples shows 63 $\sim$ 72% of the strength at the time of foundation construction. Side frictional resistance based on such less compacted concrete reaches satisfying uplift design strength.

Seismic control of high-speed railway bridge using S-shaped steel damping friction bearing

  • Guo, Wei;Wang, Yang;Zhai, Zhipeng;Du, Qiaodan
    • Smart Structures and Systems
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    • v.30 no.5
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    • pp.479-500
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    • 2022
  • In this study, a new type of isolation bearing is proposed by combining S-shaped steel plate dampers (SSDs) with a spherical steel bearing, and the seismic control effect of a five-span standard high-speed railway bridge is investigated. The advantages of the proposed S-shaped steel damping friction bearing (SSDFB) are that it cannot only lengthen the structural periods, dissipate the seismic energy, but also prevent bridge unseating due to the restraint effectiveness of SSDs in the large relative displacements between the girders and piers. This study first presents a detailed description and working principle of the SSDFB. Then, mechanical modeling of the SSDFB was derived to fundamentally define its cyclic behavior and obtain key mechanical parameters. The numerical model of the SSDFB's critical component SSD was verified by comparing it with the experimental results. After that, parameter studies of the dimensions and number of SSDs, the friction coefficient, and the gap length of the SSDFBs were conducted. Finally, the longitudinal seismic responses of the bridge with SSDFBs were compared with the bridge with spherical bearing and spherical bearing with strengthened shear keys. The results showed that the SSDFB can not only significantly mitigate the shear force responses and residual displacement in bridge substructures but also can effectively reduce girder displacement and prevent bridge unseating, at a cost of inelastic deformation of the SSDs, which is easy to replace. In conclusion, the SSDFB is expected to be a cost-effective option with both multi-stage energy dissipation and restraint capacity, making it particularly suitable for seismic isolation application to high-speed railway bridges.

A Study for Adfreeze Bond Strength Developed between Weathered Granite Soils and Aluminum Plate (동결된 화강풍화토와 알루미늄판 접촉면에서 발현되는 동착강도 측정 연구)

  • Lee, Joonyong;Kim, Youngseok;Choi, Changho
    • Journal of the Korean GEO-environmental Society
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    • v.14 no.12
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    • pp.23-30
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    • 2013
  • Bearing capacity of pile is governed by only skin friction in frozen ground condition, while it is generally governed both by skin friction and end bearing capacity in typically unfrozen ground condition. Skin friction force, which arises from the interaction between pile and frozen soils, is defined as adfreeze bond strength, and adfreeze bond strength is one of the most important key parameters for design of pile in frozen soils. Many studies have been carried out in order to analyze adfreeze bond strength characteristics over the last fifty years. However, many studies for adfreeze bond strength have been conducted with limited circumstances, since adfreeze bond strength is sensitively affected by various influence factors such as intrinsic material properties, pile surface roughness, and externally imposed testing conditions. In this study, direct shear test is carried out inside of large-scaled freezing chamber in order to analyze the adfreeze bond strength characteristics with varying freezing temperature and normal stress. Also, the relationship between adfreeze bond strength and shear strength of the frozen soil obtained from previous study was analyzed. The coefficient of adfreeze bond strength was evaluated in order to predict adfreeze bond strength based on shear strength, and coefficients suggested from this and previous studies were compared.

Bearing Capacity of Shallow Foundation on a Finite Layer of Sandy Ground Underlain by a Rigid Base (강성저면위 유한한 두께의 모래지반에 놓인 얕은기초의 지지력)

  • Jun, Sang-Hyun;Yoo, Nam-Jae;Yoo, Kun-Sun
    • Journal of the Korean Geotechnical Society
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    • v.27 no.6
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    • pp.39-48
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    • 2011
  • In this paper the method of estimating the bearing capacity of shallow foundation on a finite layer of sandy ground underlain by a rigid base was proposed by assessing results of the model test and the numerical analyses. For model experiments, the centrifuge tests under 1g and 20 g of gravitational levels were performed with sandy soils sampled from the field, changing the relative density of sandy soil and the ratio of thickness of sand layer (H) to the width of strip footing (B). As results of tests, bearing capacity tends to increase with the value of H/B while settlement for a given load intensity decreases. Bearing capacity also increases with relative density of the soil. In order to propose the method of estimating the bearing capacity of thin sandy layer underlain by a rigid base, values of bearing capacity factors from test results were compared with the values of modified bearing capacity factor by Mandel & Salencon (1972) considering the effect of H/B value on bearing capacity. The relation of bearing capacity factor ratio, normalizing friction angle of sandy soil, with the value of H/B was suggested so that this relation could be applied to design in the safe side. The results of numerical analyses obrained by changing the layout of footing, relative density of sandy soil and the value of H/B, were in good agreements with the suggested relation.