• Title/Summary/Keyword: fracture model

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A Study on Creep Crack Growth Properties of 308 SS for FFS Evaluation of High Temperature Components (고온설비의 FFS평가를 위한 308 스테인리스강의 크리프 균열성장 재료물성에 대한 연구)

  • Lee, Kyung-Yong;Baek, Un-Bong;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.5-10
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    • 2002
  • For fitness-for-service evaluation of high temperature plant components with defects, crack growth life must be assessed properly as indicated in the recent draft of API 579 code. Type 308 stainless steel has been widely used as a field weld material in the petrochemical industry. In this study, creep crack data of type 308 stainless steel are collected and re-analyzed using $C_t$ as a characterizing fracture parameter. A unique da/dt versus $C_t$ relationship was obtained despite of difference of creep deformation constant of the reviewed materials and specimen geometry of the tested specimens. The obtained results can be employed for crack growth life assessment and fitness-for-service evaluation for the cracks in high temperature components. It is also argued that since the effect of creep properties and other material variability on the creep crack growth behavior would be minor the obtained model may be applied for most of the 308 stainless steels.

Detection of a Crack in Beams by Eigen Value Analysis (고유치 해석을 이용한 보의 크랙 탐색)

  • Lee, Hee-Su;Lee, Ki-Hoon;Cho, Jae-Hoon
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.195-202
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    • 2016
  • In this paper, crack detection method using eigen value analysis is presented. Three methods are used: theoretical analysis, finite element method with the cracked beam elements and finite element method with three dimensional continuum elements. Finite element formulation of the cracked beam element is introduced. Additional term about stress intensity factor based on fracture mechanics theory is added to flexibility matrix of original beam to model the crack. As using calculated stiffness matrix of cracked beam element and mass matrix, natural frequencies are calculated by eigen value analysis. In the case of using continuum elements, the natural frequencies could be calculated by using EDISON CASAD solver. Several cases of crack are simulated to obtain natural frequencies corresponding the crack. The surface of natural frequency is plotted as changing with crack location and depth. Inverse analysis method is used to find crack location and depth from the natural frequencies of experimental data, which are referred by another papers. Predicted results are similar with the true crack location and depth.

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Study on Tension and Thermal Properties of Corrosive-fractured Steel Sleeve (강 슬리브 파단 직선 슬리브의 장력 및 열적 특성 분석 연구)

  • Ahn, Sang-Hyun;Kim, Byung-Geol;Kim, Sang-Shu;Sohn, Hong-Kwan;Kim, In-Pyo;Kim, Sung-Kyu
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.11
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    • pp.1036-1041
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    • 2008
  • According to previous report, aged sleeves of old transmission line showed several defaulted installation patterns, which was biased or corrosive-fractured of steel sleeve installed cases. These defects can cause serious accidents such as rapid increasing of sag or falling out of overhead conductor from sleeves. Consequently, the defects lead to the major power outage. Corrosion of steel sleeve is a typical defect by aging of sleeves. And it occupied almost 25 percent of investigated aged sleeves. This paper studied thermal properties and tension for ACSR conductor in case of fractured steel sleeve model by corrosion. The temperature distribution within overhead conductor has a specific gradient. Thermal properties of splice connectors(sleeve and clamp) showed normal behavior. However, mechanical properties were worse than normal sleeves. The detailed results were presented in the text.

Application of the Murakami Approach for Prediction of Surface Fatigue of Cemented Carbides

  • Sergejev, Fjodor;Kubarsepp, Jakob;Preis, Irina
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.633-634
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    • 2006
  • The aim of present work is to link geometrical parameter of maximum area of structural defect $\sqrt{area}\;_{max}$ (proposed by Y. Murakami, 1983) with surface fatigue mechanisms. Determined relations allow making predictions of surface fatigue properties of cemented carbides (WC-Co hardmetal - H15 - 85wt% WC and 15wt %Co, TiC-based cermets - T60/8 - 60wt %TiC and Fe/8wt% Ni and T70/14 - 70wt %TiC and Fe/14wt% Ni) in conditions of rolling contact and impact cycling loading. Pores considered being equivalent to small defects. Three comparative defects conditions are distinguished: surface pore, just below free surface and interior pores. The Vickers hardness of binder (as main responsible for the fracture mechanism of hardmetal and cermets) assumed to be the basis of such assumption. The estimate of this prediction has been done by analyzing the pore sizes using the statistics of extremes. The lower bound of fatigue properties can be correctly predicted by considering the maximum occurring pore size.

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Vessel failure sensitivities of an advanced reactor for SBLOCA

  • Jhung, Myung Jo;Oh, Chang-Sik;Choi, Youngin;Kang, Sung-Sik
    • Nuclear Engineering and Technology
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    • v.52 no.1
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    • pp.185-191
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    • 2020
  • Plant-specific analyses of an advanced reactor have been performed to assure the structural integrity of the reactor pressure vessel during transient conditions, which are expected to initiate pressurized thermal shock (PTS) events. The vessel failure probabilities from the probabilistic fracture mechanics analyses are combined with the transient frequencies to generate the through-wall cracking frequencies, which are compared to the acceptance criterion. Several sensitivity analyses are performed, focusing on the orientations and sizes of cracks, the copper content, and a flaw distribution model. The results show that the integrity of the reactor vessel is expected to be maintained for long-term operation beyond the design lifetime from the PTS perspective using the design data of the advanced reactor. Moreover, a fluence level exceeding 9×1019 n/㎠ is found to be acceptable, generating a sufficient margin beyond the design lifetime.

Cyclic Behavior of Timber Column Concealed Base Joint

  • Humbert, Jerome;Lee, Sang-Joon;Park, Joo-Saeng;Park, Moon-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.2
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    • pp.123-133
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    • 2013
  • This paper presents experimental and numerical tests on a recently developed timber column concealed base joint. This joint was designed to replace the wood-wood connection found in the post-and-beam structure of Hanok, the traditional Korean timber house. The use of metallic connectors provides an increased ductility and energy dissipation for a better performance under reversed loading, especially seismic. In this study, we investigate the performance of the joint under pseudo-static reversed cyclic moment loading through the study of its ductility and energy dissipation. We first perform experimental tests. Results show that the failure occurs in the metallic connector itself because of stress concentrations, while no brittle fracture of wood occur. Subsequent numerical simulations using a refined finite element model confirm these conclusions. Then, using a practical modification of the joint configuration with limited visual impact, we improve the ductility and energy dissipation of the joint while retaining a same level of rotational strength as the originally designed configuration. We conclude that the joint has a satisfying behavior under reversed moment loading for use in earthquake resistant timber structure in low to moderate seismicity areas like Korea.

Dynamic Material Characteristics of Superalloy INCONEL 718 with the Variation of Strain Rates (변형률속도 변화에 따른 INCONEL 718 초내열합금의 동적 물성특성)

  • Song J. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.275-278
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    • 2005
  • INCONEL 718, nickel based superalloy, has good formability, high strength, excellent corrosion resistance and mechanical properties at high temperature. Owing to theses attractive properties, it finds use in applications such as combustion system, turbine engines and nuclear reactors. In such applications, components are typically required to be tolerant of high stress impact loading. This may cause material degradation and lead to catastrophic failure during service operation. In order to design optimal structural parts made of INCONEL 718, accurate understanding of material's mechanical properties, dynamic behavior and fracture characteristic as a function of strain rates are required. This paper concerned with the dynamic material properties of the INCONEL 718 for the various strain rates. The dynamic response of the INCONEL 718 at intermediate strain rate is obtained from the high speed tensile test machine test and at the high strain rate is from the split Hopkinson pressure bar test. Based on the experimental results, the effects of strain rate on dynamic flow stress, work hardening characteristics, strain rate sensitivity and elongation to the failure are evaluated. Experimental results from both quasi-static and high strain rate up to the 5000/sec are interpolated in order to construct the Johnson-Cook model as the constitutive relation that should be applied to simulate and design the structural parts made of INCONEL 718.

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Thermal Stress Analysis for a Brake Disk considering Pressure Distribution at a Frictional Surface (마찰면의 압력 분포를 고려한 제동디스크의 열응력 해석)

  • Lee Y.M.;Park J.S.;Seok C.S.;Lee C.W.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.842-846
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    • 2005
  • A brake disk and a pad are important parts that affect the braking stability of a railway vehicle. Especially, because a brake disk stops the vehicle using conversion of the kinetic energy to frictional energy, thermal fatigue cracks are generated by the cyclic thermal load, as frictional heat, on a frictional surface and these cracks cause the fracture of a brake disk. Therefore, many researches for the thermal stress must be performed to improve the efficiency of brake disk and ensure the braking stability. In this study, we performed the thermal stress analysis for a ventilated brake disk with 3-D analysis model. For that, we simplified the shape of a ventilated hole to minimize problems that could be occurred in analysis process. Thermal stress analysis was performed in case that pressure distributions on a frictional surface is constant and is not. To determine pressure distributions of irregular case, pressure distribution analysis for a frictional surface was carried out. Finally using the results that were obtained through pressure distribution analysis, we carried out thermal stress analysis of each case and investigated the results of thermal stress analysis.

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Effectiveness of steel fibers in ultra-high-performance fiber-reinforced concrete construction

  • Dadmand, Behrooz;Pourbaba, Masoud;Sadaghian, Hamed;Mirmiran, Amir
    • Advances in concrete construction
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    • v.10 no.3
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    • pp.195-209
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    • 2020
  • This study investigates the behavior of ultra-high-performance fiber-reinforced concrete (UHPFRC) with hybrid macro-micro steel and macro steel-polypropylene (PP) fibers. Compression, direct and indirect tension tests were carried out on cubic and cylindrical, dogbone and prismatic specimens, respectively. Three types of macro steel fibers, i.e., round crimped (RC), crimped (C), and hooked (H) were combined with micro steel (MS) and PP fibers in overall ratios of 2% by volume. Additionally, numerical analyses were performed to validate the test results. Parameters studied included, fracture energy, tensile strength, compressive strength, flexural strength, and residual strength. Tests showed that replacing PP fibers with MS significantly improves all parameters particularly flexural strength (17.38 MPa compared to 37.71 MPa). Additionally, the adopted numerical approach successfully captured the flexural load-deflection response of experimental beams. Lastly, the proposed regression model for the flexural load-deflection curve compared very well with experimental results, as evidenced by its coefficient of correlation (R2) of over 0.90.

The elastic deflection and ultimate bearing capacity of cracked eccentric thin-walled columns

  • Zhou, L.;Huang, Y.
    • Structural Engineering and Mechanics
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    • v.19 no.4
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    • pp.401-411
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    • 2005
  • The influence of cracks on the elastic deflection and ultimate bearing capacity of eccentric thin-walled columns with both ends pinned was studied in this paper. First, a method was developed and applied to determine the elastic deflection of the eccentric thin-walled columns containing some model-I cracks. A trigonometric series solution of the elastic deflection equation was obtained by the Rayleigh-Ritz energy method. Compared with the solution presented in Okamura (1981), this solution meets the needs of compatibility of deformation and is useful for thin-walled columns. Second, a two-criteria approach to determine the stability factor ${\varphi}$ has been suggested and its analytical formula has been derived. Finally, as an example, box columns with a center through-wall crack were analyzed and calculated. The effects of cracks on both the maximum deflection and the stability coefficient ${\varphi}$ for various crack lengths or eccentricities were illustrated and discussed. The analytical and numerical results of tests on the columns show that the deflection increment caused by the cracks increases with increased crack length or eccentricity, and the critical transition crack length from yielding failure to fracture failure ${\xi}_c$ is found to decrease with an increase of the slenderness ratio or eccentricity.