• Title/Summary/Keyword: folding cracks

Search Result 11, Processing Time 0.026 seconds

Studies on the Foldability of Coated Board(II) - Influence of operating conditions in creasing and folding process on the foldability of duplex board - (백판지의 제함적성에 관한 연구(제2보) - 괘선/구부림 가공 작업조건이 제함적성에 미치는 영향 -)

  • Lee, Yong-Kyu;Lim, Won-Seok;Kim, Chang-Keun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.40 no.4
    • /
    • pp.66-73
    • /
    • 2008
  • When coated paperboard is printed, pressed into a groove with a creasing rule and folded, white line cracking occurs along the crease due to intensive mechanical pressure. The cracking will deteriorates product quality and waste resources. Effects of creasing pressure and ink dosage on the foldability of coated board were investigated. It was shown that applying an optimum pressure is important during creasing. When the pressure was too low, the crease formed was not sufficiently deep enough to enable precise folding. When an excess pressure was applied, fiber bonding was destroyed, resulted in unsatisfactory cracking. When the coated board was folded in machine direction (MD), long cracks were formed along MD. When it folded in cross direction (CD), the cracks were shorter and formed perpendicular to CD. Printing promoted cracking due to the decrease in flexibility of coated board. In addition, uneven ink film layer on the coating layer caused worse cracking.

A Study on the Heading Process of Pipe (파이프의 헤딩공정에 관한 연구)

  • Kim, K.S.;Lee, H.Y.;Chun, S.Y.;Hur, K.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2008.05a
    • /
    • pp.500-502
    • /
    • 2008
  • In generally, a high pressure fuel injection pipe has been often used as a fuel supply line in automobiles or other diesel engines. Such conventional high pressure fuel injection pipe, however, has suffered from the problem that is folding and hair cracks created therein. The defects can be locally formed in the inner wall surface of the pipe at the connecting head leading to a flow path when the pipe is deformed by the heading process. In the study, in order to prevent the folding in the inner wall surface of the pipe during the heading process, FE-analysis has been used in the die design.

  • PDF

Fabrication of a sterling silver ring with folding process (폴딩 기법을 이용한 스털링실버 링 제조 공정)

  • Kim, Ik gyu;Kim, Kwangbae;Kim, Eun-Seok;Song, Ohsung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.20 no.9
    • /
    • pp.382-389
    • /
    • 2019
  • A novel folding process is proposed using a repeated cold-die forging and annealing to form a sterling silver ring. Sterling silver plate was cut into a doughnut shape, and lattices with 0.43-mm line-width were imprinted on it. The sample was folded by forging using dies with slopes of $45^{\circ}$, $60^{\circ}$, and $75^{\circ}$ and annealing. For comparison, samples were also fabricated without annealing. Strain was identified by measuring the length of lattices. Vernier calipers, a Vickers hardness tester, an optical microscope, and a UV-VIS colorimeter were used to determine the size, hardness, microstructure, and body color. Without annealing, cracks occurred. However, successful deformation was possible when annealing was used. The results of macro strain measurements show that the outer diameter and width decreased, while the inner diameter and thickness increased after the final process. The maximum strain was increased 0.128 toward the parallel direction. The Vickers hardness decreased after annealing and increased after the folding process. The microstructure results showed that the grain size increased after annealing but decreased after folding. The color difference based on the Lab index was under 10 for all processes. Eventually, a doughnut-shaped silver plate was successfully deformed into a ring shape by the folding process.

Effects on Mechanical Strength Improvement of Liner Paper using Recycled Fibres from Waste Cotton Clothes (폐 면직물 재활용 섬유를 이용한 라이너지의 강도개선 효과)

  • Hong, Seok-Jun;Park, Jung-Yoon;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.46 no.6
    • /
    • pp.94-102
    • /
    • 2014
  • The physical and chemical properties of recycled fibers from mixed waste paper are more and more deteriorated because of unknown history of recycling times. In order to improve the mechanical properties of liner paper, the recycled fibers from wasted cotton clothes were used in papermaking process, and their applicabilities were evaluated in several points of fiber modification. Thus, two kinds of fiberizing methods from waste cotton clothes were considered by using rotary sandpaper and grinder mill. Finally, the rotary sandpaper method was relatively desirable in preserving longer fiber length and fibrillated fiber surface. The recycled cotton fibers by swelling treatment with NaOH and bleaching with reductive chemicals were mixed with OCC fibers, and the handsheets were prepared to basis weight of $80g/m^2$ and evaluated the mechanical properties of paper. The fibrous properties showed outstanding results in freeness and WRV improvements by alkali treatment and high brightness by reductive bleaching treatment. The physical and mechanical properties of sheet by mixing OCC fibers and recycled cotton fibers were also highly improved in tensile, burst strength and specially folding resistance.

Failure Analysis of Cracks in Ancient and Modern Bronze Spoons (고대와 현대 방짜수저의 균열발생 원인분석)

  • Choe, Byung Hak;Lee, Bum Gyu;Shim, Jong Hun;Go, Hyung Soon;Jo, Nam Chul;Lee, Jae Sung;Park, Kyung Gyun;Kim, Yu Chan
    • Korean Journal of Materials Research
    • /
    • v.26 no.10
    • /
    • pp.528-534
    • /
    • 2016
  • The aim of this paper is to consider the effect of the manufacturing processes on corrosion and centerline cracking of ancient bronze spoons. The ancient bronze spoons in question were made by several steps of forging, in reheated condition with cast ingots. The manufacturing method is similar to that of the modern spoons. The investigations include observations from light and scanning electron microscopes of the microstructure in terms of the crack propagation. Cracks in the centerline are caused by solute segregation in the center-line region; this solute is solidified in the final stage of bronze spoon manufacture. Centerline cracking is also caused by ${\alpha}$ phase segregation, accompanied by forged overlapping along the longitudinal direction of the spoons. A vertical stripe with cracks along the centerline of the spoon's width is formed by folding in the wrought process. The overlapping area causes crack propagation with severe corrosion on the spoon surfaces over a period of a thousand years. The failure mechanisms of ancient bronze spoons may be similar to that of modern spoons, and the estimation of the failure mechanisms of ancient spoons can be appropriate to determine failure causes for such modern spoons.

Crack detection in folded plates with back-propagated artificial neural network

  • Oguzhan Das;Can Gonenli;Duygu Bagci Das
    • Steel and Composite Structures
    • /
    • v.46 no.3
    • /
    • pp.319-334
    • /
    • 2023
  • Localizing damages is an essential task to monitor the health of the structures since they may not be able to operate anymore. Among the damage detection techniques, non-destructive methods are considerably more preferred than destructive methods since damage can be located without affecting the structural integrity. However, these methods have several drawbacks in terms of detecting abilities, time consumption, cost, and hardware or software requirements. Employing artificial intelligence techniques could overcome such issues and could provide a powerful damage detection model if the technique is utilized correctly. In this study, the crack localization in flat and folded plate structures has been conducted by employing a Backpropagated Artificial Neural Network (BPANN). For this purpose, cracks with 18 different dimensions in thin, flat, and folded structures having 150, 300, 450, and 600 folding angle have been modeled and subjected to free vibration analysis by employing the Classical Plate Theory with Finite Element Method. A Four-nodded quadrilateral element having six degrees of freedom has been considered to represent those structures mathematically. The first ten natural frequencies have been obtained regarding healthy and cracked structures. To localize the crack, the ratios of the frequencies of the cracked flat and folded structures to those of healthy ones have been taken into account. Those ratios have been given to BPANN as the input variables, while the crack locations have been considered as the output variables. A total of 500 crack locations have been regarded within the dataset obtained from the results of the free vibration analysis. To build the best intelligent model, a feature search has been conducted for BAPNN regarding activation function, the number of hidden layers, and the number of hidden neurons. Regarding the analysis results, it is concluded that the BPANN is able to localize the cracks with an average accuracy of 95.12%.

Manufacturing Process Design of High Strength Al 6056 Bolts by Strain Hardening Effect (가공경화를 이용한 고강도 Al 6056 볼트의 생산 공정설계)

  • Park, J.S.;Kim, Y.B.;Kim, S.W.;Kim, H.S.;Ann, K.H.;Park, J.S.;Kang, J.H.
    • Transactions of Materials Processing
    • /
    • v.30 no.4
    • /
    • pp.165-171
    • /
    • 2021
  • This study was conducted on the manufacturing method of high-strength aluminum bolts. We obtained the displacement-load information by tensile test of the Al 6056 raw material and the T6 heat-treated material and calculated the precise flow stress and fracture limit using repetitive finite element analysis for before and after heat treatment. We designed a multi-stage forging process for T6 heat-treated material, and calculated that the accumulated damage value does not exceed fracture limits by finite element method. We produced the prototype forgings without any harmful defects such as cracks and folding occurring. Bolts made of T6 heat treated material show 9.6%higher tensile strength than T6 heat treated material after wire drawing.

Soft Sedimentary Rock Slopes Design of Diversion Tunnel

  • Jee, Warren Wangryul
    • Proceedings of the Korean Society for Rock Mechanics Conference
    • /
    • 2007.10a
    • /
    • pp.63-79
    • /
    • 2007
  • Several remedial works were attempted to stabilize the collapsed area of the inlet slopes of diversion tunnel, but prevention of any further movement was being only carried out at beginning stage by filling the area with aggregates and rock debris, after several cracks had been initiated and developed around the area. The extra specialty developed folding zone is consisted with highly weathered Greywacke and Black shale. The suggested solution is to improve the properties of the rock mass of failed area by choosing the optimum level of reinforcement through the increment of slope rock support design so as to control the movement of slopes during the re-excavation. The Bakun hydroelectric project includes the construction of a hydroelectric power plant with an installed capacity of 2,520MW and a power transmission system connecting to the existing transmission networks in Sarawak and Western Malaysia. The power station will consist of a 210m height Concrete Faced Rockfill Dam. During the construction of the dam and the power facilities the Balui River has to be diverted of the tunnels is 12m and the tunnel width is 16m at the portal area. This paper describes the stability analysis and design methods for the open cut rock slopes in the inlet area of the diversion tunnels. The geotechnical parameters employed in stability calculations were given as a function of four defined Rock Mass Type (RMT) which were based on RMR system from Bieniawski. The stability calculations procedure of the rock slopes are divided into two stages. In the first stage, it is calculated for the stability of each "global" slope without any rock support and shotcrete system. In the second stage, it is calculated for each "local" slope stability with berms and supported with rock bolts and shotcrete. The monitoring instrumentation was performed continuously and some of the design modification was carried out in order to increase the safety of failed area based on the unforeseen geological risks during the open cut excavation.

  • PDF

Dipole- and Loop-Mode Transformable Origami Paper Antenna (다이폴 상태와 루프 상태로 변환 가능한 종이접기 방식의 종이 안테나)

  • Lee, Dongju;Seo, Yunsik;Lim, Sungjoon
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
    • /
    • v.27 no.1
    • /
    • pp.8-13
    • /
    • 2016
  • A pattern-switchable origami antenna is designed with paper using inkjet-printing technology. The proposed antenna can be switched between loop and dipole antenna modes by folding and unfolding the paper, respectively. The proposed antenna is designed for the resonant frequencies of both modes to be 1.85 GHz. Eutectic gallium-indium liquid metal is introduced in order to avoid cracks in the conductive ink when the paper is folded. The performance of the proposed antenna is demonstrated through simulation and measurement results and antenna gain of dipole-mode and loop-mode are -4 dBi and -5 dBi, respectively. Also, the nulls of both dipole and loop modes compensate nulls from each mode.

Deformation History of the Pohang Basin in the Heunghae Area, Pohang and Consideration on Characteristics of Coseismic Ground Deformations of the 2017 Pohang Earthquake (Mw 5.4), Korea (포항 흥해지역에서 포항분지의 변형작용사와 2017 포항지진(Mw 5.4) 동시성 지표변형 특성 고찰)

  • Ji-Hoon, Kang
    • Korean Journal of Mineralogy and Petrology
    • /
    • v.35 no.4
    • /
    • pp.485-505
    • /
    • 2022
  • On November 15, 2017, a Mw 5.4 Pohang Earthquake occurred at about 4 km hypocenter in the Heunghae area, and caused great damage to Pohang city, Korea. In the Heunghae area, which is the central part of the Pohang Basin, the Cretaceous Gyeongsang Supergroup and the Late Cretaceous to Early Paleogene Bulguksa igneous rocks as basement rocks and the Neogene Yeonil Group as the fillings of the Pohang Basin, are distributed. In this paper, structural and geological researches on the crustal deformations (folds, faults, joints) in the Pohang Basin and the coseismic ground deformations (sand volcanoes, ground cracks, pup-up structures) of Pohang Earthquake were carried out, and the deformation history of the Pohang Basin and characteristics of the coseismic ground deformations were considered. The crustal deformations were formed through at least five deformation stages before the Quaternary faulting: forming stages of the normal-slip (Gokgang fault) faults which strike (N)NE and dip at high angles, and the high-angle joints of E-W trend regionally recognized in Yeonil Group and the faults (sub)parallel to them, and the conjugate normal-slip faults (Heunghae fault and Hyeongsan fault) which strike E-W and dip at middle or low angles and the accompanying E-W folds, and the conjugate strike-slip faults dipped at high angles in which the (N)NW and E-W (NE) striking fault sets show the (reverse) sinistral and dextral strike-slips, respectively, and the conjugate reverse-slip faults in which the NNE and NNW striking fault sets dip at middle angles and the accompanying N-S folds. Sand volcanoes often exhibit linear arrangements (sub)parallel to ground cracks in the coseismic ground deformations. The N-S or (N)NE trending pop-up structures and ground cracks and E-W or (W)NW trending ground were formed by the reverse-slip movement of the earthquake source fault and the accompanying buckling folding of its hanging wall due to the maximum horizontal stress of the Pohang Earthquake source. These structural activities occurred extensively in the Heunghae area, which is at the hanging wall of the earthquake source fault, and caused enormous property damages here.