• 제목/요약/키워드: foam reaction

검색결과 146건 처리시간 0.023초

Numerical analysis on foam reaction injection molding of polyurethane, Part A: Considering re-condensation of physical foam agent

  • Han, HyukSu;Nam, Hyun Nam;Eun, Youngkee;Lee, Su Yeon;Nam, Jeongho;Ryu, Jeong Ho;Lee, Sung Yoon;Kim, Jungin
    • 한국결정성장학회지
    • /
    • 제26권5호
    • /
    • pp.209-214
    • /
    • 2016
  • Foam reaction injection molding (FRIM) is a widely used process for manufacturing polyurethane foam with complex shapes. Numerical model for polyurethane foam forming reaction during FRIM process has been intensively investigated by a number of researchers to precisely predict final shapes of polyurethane foams. In this study, we have identified a problem related with a previous theoretical model for polyurethane foam forming reaction. Thus, previous theoretical model was modified based on experimental and computational results.

다공성 촉매 분리막을 이용한 수증기 개질 반응 특성 연구 (A Study on the Reaction Characteristics of Steam Reforming Reaction over Catalyzed Porous Membrane)

  • 홍성창;이상문
    • 공업화학
    • /
    • 제25권2호
    • /
    • pp.198-203
    • /
    • 2014
  • 본 연구에서는 Ni metal foam 플레이트의 수증기 개질반응 및 표면 특성을 조사하였다. 전처리를 통하여 Ni의 산화상태를 변화시킬 수 있었으며, 활성 site로서 표면에 노출된 metallic Ni 종은 수증기 개질 반응활성에 중요한 역할을 한다. 또한 Ni metal foam 플레이트의 기공제어 및 촉매 기능을 부여하기 위하여 Ni metal foam 플레이트와 Ni-YSZ 촉매를 혼합하여 다공성 촉매 분리막을 제조하였다. SEM 분석 결과 metal foam 플레이트의 기공을 제어할 수 있었으며, 표면에 Ni-YSZ 촉매는 고르게 잘 분포되어 있었다. Ni 기반 다공성 촉매 분리막은 공간속도에 상관없이 상용촉매와 유사한 수증기 개질 활성을 가진다.

코발트 금속 폼 촉매와 열교환형 반응기를 이용한 Fischer-Tropsch 합성 반응 (Fischer-Tropsch synthesis in the novel system: cobalt metallic foam catalyst and heat-exchanger typed reactor)

  • 양정일;양정훈;고창현;김학주;천동현;이호태;정헌
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
    • /
    • pp.133.2-133.2
    • /
    • 2010
  • Fischer-Tropsch synthesis (FTS) was carried out in heat-exchanger typed reactor with cobalt metallic foam catalyst. Considering the heat and mass transfer limitations in the cobalt catalyst, a Co-foam catalyst with an inner metallic foam frame and an outer cobalt catalyst was developed. The Co-foam catalyst was highly selective toward liquid hydrocarbon production and the liquid hydrocarbon productivity at $203^{\circ}C$ reached to $52.5ml/(kg_{cat}{\cdot}h)$, which was higher than that obtained by the Co-pellet. Furthermore, the heat-exchanger typed reactor was developed to efficiently control the highly exothermic reaction heat. The reaction heat generated in the FTS reaction on the cobalt active site was easily transferred to reactor wall by the metallic foam in the catalyst and the transferred reaction heat was directly removed by the hot oil which circulated the wall side of the heat-exchanger typed reactor.

  • PDF

겔화 반응 시간 조절을 통한 상온에서의 폴리우레탄 폼 합성 (Synthesis of Polyurethane Foam at Room Temperature by Controlling the Gelling Reaction Time)

  • 이호준;오충익;;김소연;한영준;오민석;주형욱;장수호;홍승범
    • 공업화학
    • /
    • 제31권6호
    • /
    • pp.630-634
    • /
    • 2020
  • We developed a processing recipe to synthesize flexible polyurethane foam with a pore size of 335 ± 107 ㎛. The gelling reaction time was varied from 0 to 30 minutes and the physical properties of the foam were evaluated. The gelling reaction where the polypropylene glycol and tolylene 2,4-diisocyanate (TDI) were reacted to form urethane prepolymer, proceeded until a chemical blowing agent, deionized water, was introduced. Fourier transform infrared (FT-IR) spectra showed that the composition of the foam did not change but the foam height reached a peak value when the gelling reaction time was 10 minutes. We found that increasing the gelling time lessened the coalescence and helped the formation of cells. Lastly, the repeatability of polyurethane foam was confirmed by one-way analysis of variance (ANOVA) by synthesizing ten identical polyurethane foams under the same experimental conditions, including the gelling reaction time. Overall, the new time parameter in-between the gelling and blowing reactions will give extra stability in manufacturing identical polyurethane foams and can be applied to various polyurethane foam processes.

CeO2/ZrO2 Foam Device를 이용한 고온 태양열 열화학 싸이클의 수소 생산 (Hydrogen Production with High Temperature Solar Heat Thermochemical Cycle using CeO2/ZrO2 Foam Device)

  • 이진규;서태범
    • 한국태양에너지학회 논문집
    • /
    • 제34권6호
    • /
    • pp.11-18
    • /
    • 2014
  • Two-step water splitting thermochemical cycle with $CeO_2$ foam device was investigated by using a solar simulator composed of 2.5 kW Xe-Arc lamp and mirror reflector. The hydrogen production of $CeO_2$ foam device depending on reaction temperature of Thermal-Reduction step and Water-Decomposition step was analyzed, and the hydrogen production of $CeO_2$ and $NiFe_2O_4/ZrO_2$ foam devices was compared. As a result, the amount of reduced $CeO_2$ considerably varies according to the reaction temperature of Thermal-Reduction step. and hydrogen production was not much when the amount of reduced $CeO_2$ decreased even if the reaction temperature of Water-Decomposition step was high. Therefore, it is very important to keep the reaction temperature of Thermal-Reduction step high in two-step thermochemical cycle with $CeO_2$.

Numerical analysis on foam reaction injection molding of polyurethane, part B: Parametric study and real application

  • Han, HyukSu;Nam, Hyun Nam;Eun, Youngkee;Lee, Su Yeon;Nam, Jeongho;Ryu, Jeong Ho;Lee, Sung Yoon;Kim, Jungin
    • 한국결정성장학회지
    • /
    • 제26권6호
    • /
    • pp.258-262
    • /
    • 2016
  • Foam reaction injection molding (FRIM) is a widely used process for manufacturing polyurethane foam with complex shapes. The modified theoretical model for polyurethane foam forming reaction during FRIM process was established in our previous work. In this study, using the modified model, parametric study for FRIM process was performed in order to optimize experimental conditions of FRIM process such as initial temperature of mold, thickness of mold, and injection amount of polymerizing mixture. In addition, we applied the modified model to real application of refrigerator cabinet to determine optimal manufacturing conditions for polyurethane FRIM process.

메탈폼 지지체를 이용한 액체연료 분해반응 촉매의 흡열특성 (Endothermic Properties of Liquid Fuel Decomposition Catalyst Using Metal Foam Support)

  • 문정인;김나리;정병훈;정지훈
    • Korean Chemical Engineering Research
    • /
    • 제59권4호
    • /
    • pp.481-486
    • /
    • 2021
  • 극초음속 비행체의 비행 중에 발생되는 열 문제를 해결하기 위해 탑재된 연료의 분해반응 시 나타나는 흡열효과를 이용하는 냉각기술이 개발되고 있다. 본 연구에서는 HZSM-5를 촉매로 사용하여 n-dodecane 연료의 분해반응을 수행하였으며, 촉매 분해반응의 흡열효과를 극대화하고 코크생성을 억제하기 위해 촉매를 메탈폼에 코팅하였다. 반응기는 외경 1.27 cm의 스테인리스 스틸 흐름형 반응기를 사용하였다. HZSM-5를 메탈폼에 코팅한 촉매를 사용한 촉매 분해반응 결과 흡열량은 최대 2887 kJ/kg, 기상전환율은 34% 이었으며, 메탈폼의 코크생성량은 촉매를 코팅함에 따라 촉매를 코팅하지 않은 것에 비해 약 56% 감소하였다.

Physical and Rheological Properties of Thermoplasticized Crosslinked-Polyethylene Foam in Supercritical Methanol

  • Cho, Hang-Kyu;Hong, Soon-Man;Baek, Kyung-Yeol;Koo, Chong-Min;Lee, Hong-Shik;Lee, Youn-Woo
    • Macromolecular Research
    • /
    • 제17권12호
    • /
    • pp.950-955
    • /
    • 2009
  • The physical and rheological properties of thermoplasticized irradiation-crosslinked polyethylene foam using supercritical methanol treatment were investigated by GPC, FTIR, DSC, WAXS, DMTA and UDS. The polyethylene foam was selectively decrosslinked into thermoplasticized polyethylene in an appropriate supercritical methanol condition without any undesirable side reactions such as oxidation and disproportionation. The thermoplasticization was promoted with increasing reaction temperature to reach completion above $380^{\circ}C$. The supercritical reaction condition affected the crystallization behavior, and mechanical and rheological properties of the decrosslinked polyethylene foam, but not its crystallographic structure or crystallinity.

대기압 플라즈마를 이용한 용제형 및 수용성 접착제의 접착력 향상 (Adhesion Enhancement of Solvent type and Water Soluble Adhesive Using Atmospheric Plasma)

  • 정영식;설수덕
    • 접착 및 계면
    • /
    • 제10권3호
    • /
    • pp.148-153
    • /
    • 2009
  • 용제 및 수용성 접착제를 도포한 몇가지 고분자 소재에 평판형 플라즈마 반응기로 플라즈마 전처리 방식을 이용하여 소재표면의 접착력을 향상 시켰다. 분위기 기류를 질소로 하고 유량을 30~100 mL/min, 반응시간은 0~30 s로 하여 밀도를 변화시킨 PU 소재를 주 물질로 하여 EVA foam, Leather (Action), Rubber 소재에 대하여 각 조건별로 플라즈마 처리시켜 처리 전후의 각 소재별 접촉각과 접착박리강도 측정을 통한 각소재의 접착력 변화와, SEM분석을 이용한 처리 전후의 표면 변화를 측정하여 플라즈마 처리의 영향과 효과를 산출하였다. 대기압 평판형 플라즈마 반응기를 이용하여 최적 조건인 기체유량 100 ml/min, 전처리시간 10 s에서 PU foam, EVA form, Leather (Action) 및 Rubber 소재의 접착력 향상을 확인하였다.

  • PDF