• Title/Summary/Keyword: flexible manufacturing

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A Simulation Model for the performance of process using SIMAN Language in Flexible Manufacturing Systems (유연생산체제에서 SIMAN을 이용한 공정의 수행도 평가를 위한 시뮬레이션 모형)

  • 강영식;함효준
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.44
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    • pp.153-161
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    • 1997
  • This paper has proposed the modelling by simulation in order to evaluate the performance of process through discrete event simulation using SIMAN language in flexible manufacturing systems. The production system is assumed to be a job shop type of system under the batch production of discrete products. In this paper, the input data is the workstation(process) time, the number of workstation(process), a probability distribution, the number of simulation runs. Also, transient period is considered. In the case study, this paper deals with three products in real flexible manufacturing systems. Finally, a number of simulation runs were executed under different experimental conditions to obtain preliminary statistics on the following performance measures: operating rate of facility and average system operating rate, transient period, central processing unit, average system throughput, and average waiting time in queues.

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Saving Tool Cost in Flexible Manufacturing Systems: Optimal Processing Times and Routing Mix (유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 경로배합 최적화)

  • Kim, Jeong-Seop
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.475-478
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    • 2004
  • Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.

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Saving Tool Costs in Flexible Manufacturing Systems: Optimal Processing Times and Routing Mix (유연생산시스템에서 절삭공구 비용절감을 위한 가공시간과 경로배합 최적화)

  • Kim, Jeong seob
    • Journal of Korean Institute of Industrial Engineers
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    • v.30 no.4
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    • pp.328-337
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    • 2004
  • Tool costs can comprise a significant part of the total operating costs of Flexible Manufacturing Systems. We address the problem of determining the optimal processing times of individual operations and routing mix in FMSs with multiple routes for each part type in order to minimize tool cost, subject to meeting a throughput constraint for each part type. The problem is formulated as a nonlinear program superimposed on a closed queueing network of the FMSs under consideration. Numerical examples reveal the potential of our approach for significant saving in tool costs.

A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정수일;정재수;김광태
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.241-248
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automation system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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Multiple Objective Scheduling of Flexible Manufacturing Systems Using Petri Nets (페트리네트를 이용한 유연생산시스템의 다중목표 스케쥴링)

  • Yim, Seong-Jin;Lee, Doo-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.769-779
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    • 1997
  • This paper presents an approach to multiple objective scheduling of flexible manufacturing systems(FMS). The approach is an extension of the scheduling method that formulates scheduling problems using Petrinets, and applies heuristic search to find optimal or near-optimal schedules with a single objective. New evaluation functions are developed to optimize simultaneously the makespan and the total operating cost. A scheduling example is used to demonstrate the effectiveness of the proposed approach.

Formulation of DNC (Direct Numerical Control) system for controlling flexible manufacturing system (FMS 제어를 위한 DNC 시스템의 형성에 관한 연구)

  • 이병룡;이석희
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.242-248
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    • 1987
  • Recently, a quite large number of investigation is published on the subject of Flexible Manufacturing System which can cope with the volatile market demand and the variety of product. Minimum requirement of designing FMS is depicted and by investigating the communication system between the machine tool and the cell control computer, ana between the central computer and the cell control computer, when it is formed as a sub-system of an FEM, the software can be evolved to the control software of the total Flexible Manufacturing System. It is developed the communication system between the central computer and the cell control computer which is the basic structure of the control architecture of FMS under the concept of DNC (Direct Numerical Control). It is used CYBER 180-830 as the central computer, and GMC-1100 computer as the cell control computer, and the main basic program is developed and tested, thus forming a DNC system which can be used in educational environment.

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An Economic Evaluation of FMS Considering the Safety and Flexibility Factors (FMS에서 유연성과 안전성 요인을 고려한 경제성 평가)

  • 강영식;함효준
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.51
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    • pp.63-72
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    • 1999
  • Many firms have applied flexible manufacturing systems as a means of increasing productivity, profitability, and quality. Therefore, the purpose of this paper is to develop the more efficient justification model through an analytical scoring model with the quantitative factors, flexibility factors, and safety factors under uncertainty. In this paper, the three factors for properly comparing and evaluating of flexible manufacturing systems are presented. Especially, this paper has emphasized the flexibility and safety factor; the one consists of organization assessment, process treatment function, products and products quantity, useful life assesment, and software function, the other presents risk assesment, Y2K problem, safety device analysis, total productive management system, safety management. Finally, a normalized scoring model by the new flexibility and safety factors can be used in real fields for flexible manufacturing systems project selection under uncertainty.

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A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정재수;김광태;정수일
    • Journal of the Korea Safety Management & Science
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    • v.2 no.3
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    • pp.185-195
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automatino system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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A Study of Buffer Management in Flexible Manufacturing Systems with an AGV System (AGV시스템을 적용한 유연생산시스템에서의 버퍼관리 기법에 관한 연구)

  • Kim, Kyung Sup;Lee, Chong Ha
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.351-362
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    • 1999
  • 버퍼는 생산시스템에서 시스템내의 기계고장, 프로세스시간의 변화, 그리고 부품들의 이동경로의 복잡성 등과 같은 요인들로 인해 발생 가능한 blocking현상과 starving현상을 감소시키는데 사용되고 있다. 유연 생산시스템(Flexible Manufacturing System)에서는 버퍼의 단위당 비용이 높아 시스템내의 총 버퍼 크기는 제한적이어서, 적절한 버퍼 관리를 통해 시스템 효율성을 향상시킬 수 있다. 본 연구는 이러한 버퍼의 특성을 분석하고 AGVS(Automated Guided Vehicle System)을 사용하는 다중셀방식의 FMS(multi-cell Flexible Manufacturing Systems) 환경에서의 버퍼관리와 관련된 기존 연구들을 검토하고, 새로운 개념의 가상시스템버퍼를 소개한다.

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Process Optimization for Flexible Printed Circuit Board Assembly Manufacturing

  • Hong, Sang-Jeen;Kim, Hee-Yeon;Han, Seung-Soo
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.3
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    • pp.129-135
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    • 2012
  • A number of surface mount technology (SMT) process variables including land design are considered for minimizing tombstone defect in flexible printed circuit assembly in high volume manufacturing. As SMT chip components have been reduced over the past years with their weights in milligrams, the torque that once helped self-centering of chips, gears to tombstone defects. In this paper, we have investigated the correlation of the assembly process variables with respect to the tombstone defect by employing statistically designed experiment. After the statistical analysis is performed, we have setup hypotheses for the root causes of tombstone defect and derived main effects and interactions of the process parameters affecting the hypothesis. Based on the designed experiments, statistical analysis was performed to investigate significant process variable for the purpose of process control in flexible printed circuit manufacturing area. Finally, we provide beneficial suggestions for find-pitch PCB design, screen printing process, chip-mounting process, and reflow process to minimize the tombstone defects.