• Title/Summary/Keyword: fixing tool

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Influence of Chucking Forces upon the Accuracy of Circular Hole in Boring Process on the Turning (선반으로 보링가공 할 때 척킹력이 가공 정도에 미치는 영향)

  • Lee, Sang-Soo;Kang, Shin-Gil;Jeon, Young-Seog
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.58-64
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    • 2008
  • The cutting process of materials is accompanied with the elastic and plastic deformation due to chucking forces in the boring process of thin holes on the turning. Upon removal of chucking forces at the end of process, the original shape is remained in the plastic deformation; on the other hand, it is modified in the elastic deformation due to spring back. Fixing materials by chucks on the turning has influence on roundness because the process is conducted with unbalanced distribution load induced from the fixing of three jaws. Moreover, the amount of spring back depends on the magnitude of fixing forces. We studied the change of roundness according to fixing forces as well as the method to reduce the influence of chucking forces.

Development of a fixing device for slate using press dies (프레스 금형을 이용한 석재판 고정장치 개발)

  • Baek, Seung-Yub;Kim, Sun-Young
    • Design & Manufacturing
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    • v.2 no.4
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    • pp.24-31
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    • 2008
  • The productive products are required diversification of product development and advanced for competitiveness. A lot of methods to fix architecture wrapping panels and stone materials are developed in domestic area very much. In this paper, it is very important that a fixing device of slate and molds were developed to reduce the production cost and improve safety. Therefore new model was suggested to reduce manufacturing cost and structure design and FEM analysis were performed to manufacture die press dies for mass production.

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Effect of Sintering Time and Composition on Cutting Characteristics of $SiC-Si_3N_4$ Ceramic Tool ($SiC-Si_3N_4$ 세라믹공구의 소결시간과 조성변화가 절삭특성에 미치는 영향)

  • 박준석;김경재;이성구;권원태;김영욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.321-326
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    • 2001
  • In the present study, $Si_3N_4-SiC$ ceramic composites that contained up to 20 wt% of dispersed SiC particles were fabricated via hot-pressing with an oxynitride glass. The microstructure, the mechanical properties, and the cutting performance of resulting ceramic composites were investigated. By fixing the composition as $Si_3N_4-20$ wt% SiC, the effect of sintering time on the microstructure, the mechanical properties, and the cutting performance were also investigated. For machining of gray cast i개n, the tool life increases with increasing the amount of SiC content in the composites; The tool life also increased with increasing the sintering time. The tool life of the home-made cutting tools was very close to that of commercial $Si_3N_4$ cutting tool. The superior cutting performance of $Si_3N_4-SiC$ ceramic cutting tools suggests the possibility to be a new ceramic tool material.

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The effect of TiN and coating parameters on the tool life extension (TiN 및 TiCN 코팅 특성이 공구수명에 미치는 영향에 대한 연구)

  • 백영남;정우창
    • Journal of the Korean institute of surface engineering
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    • v.31 no.6
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    • pp.317-324
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    • 1998
  • TiN and TiCN films were deposited on the high speed steel by Cathode Arc Ion Plating(CAIP) Process to investigate the tool life extension effect. The experiment variables were bias voltage and deposit time for the TiN coating and reactive gas flow rate ($CH_4:N_2$) under fixing deposit pressure, are current, bias voltage for the TiCN coating respectively. The micro structure and mechanical properties were investigated and compared for among the coating conditions using various methods and machining practice.

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A Study on Efficient Roughing of Impeller with Ruled Surface (룰드 곡면으로 된 임펠러의 효율적인 황삭 가공에 관한 연구)

  • 임기남;장동규;이희관;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.568-571
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    • 2004
  • This paper presents an efficient 5-axis roughing method for centrifugal impeller. The efficient roughing is minimization of cutting time through minimizing tool tilting & rotating motions. Roughing tool path plan consists of the three steps. First, machining areas are divided into sub cutting regions using ruling lines. The biggest tool diameter is, then, determined for each region. Finally, tool paths are generated after fixing the tilting and rotating axis of 5-axis machine. Experimental results showed that the proposed roughing plan considering the divided machining regions is more efficient than the conventional methods.

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Fixing unit and byte improvement of unit for cutting of projecting parts connects with interior part of drainpipe (하수관로 연결돌출부 절단기 유닛 고정유닛과 바이트 개선)

  • Kim, Jae-Yeol;Yoo, Sin;An, Jae-Sin;Kwak, Yi-Gu;Song, Kyung-Seok;Lee, Chang-Sun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1166-1169
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    • 2003
  • The issue with the drainpipe now a day is that they are laid underground Causing us to perform additional work to repair, such as digging up the ground and peeling off the insulator that surrounds the pipe. And such series works are difficult that concession appears from government and municipal office. However, if we can save time and money. Performance of piping robot that we are studied in existing session through fixing unit and improvement of cutting byte shorten and wished to heighten work efficiency. This is why we aye trying to develop a unit that can cut up the projecting parts which connects with the interior part of the drainpipes.

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Improvement of Computer-Aided Manufacturing (CAM) Software for Laser Machining

  • Bayesteh, Abdoleza;Ko, Junghyuk;Ahmad, Farid;Jun, Martin B.G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.374-385
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    • 2015
  • In this paper, effective and user friendly CAM software is presented that automatically generates any three dimensional complex toolpaths according to a CAD drawing. In advanced manufacturing, often it is essential to scan the sample following a complex trajectory which consists of short (few microns) and multidirectional moves. The reported CAM software offers constant velocity for all short trajectory elements and provides an efficient shift of tool path direction in sharp corners of a tool trajectory, which is vital for any laser, based precision machining. The software also provides fast modification of tool path, automatic and efficient sequencing of path elements in a complicated tool trajectory, location of reference point and automatic fixing of geometrical errors in imported drawing exchange files (DXF) or DWG format files.

A Study on the Development of the Screw for Permanent Fixing Using ADS (ADS를 이용한 영구체결용 나사개발에 관한 연구)

  • 박진형;김태호;김민주;이승수;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.286-291
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    • 2001
  • This study is an introduction of ADS in which we have written out programs which can design three-dimensional machine parts and reduce the required time for design them comparing with other CADs. Among the machine parts, screws are commonly used in joining one part to another because of easy handing but welding and rivet are used to join permanently them even thought hard operation. Consequently, we have developed the screw fer permanent fixing using stairs type screw threads, which is considered as the main machine parts in joining. For that, we designed permanent fastened screws according to the different rotation angle using VisualLISP and transferred it to ANSYS, structural solution program, to find out allowance load, maximum equivalent stress and where it occur.

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Development of Hydraulic Device Performance Test Equipment Automation Process (유압 디바이스 성능 검사 장비 자동화 공정 개발)

  • Kim, Hong-Rok;Chung, Won-Jee;Seol, Sang-Seok;Park, Sang-Hyeok;Lee, Kyeong-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.74-80
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    • 2020
  • Crawler-type hydraulic devices facilitate forward and backward driving of construction equipment by converting power into mechanical energy. The existing hydraulic device performance test process is time- and labor-intensive. This study aims to improve efficiency and productivity by automating the hydraulic device production performance test processes, which have been separately conducted so far. We also used SolidWorksⓇ, a 3D modeling program, and ANSYSⓇ, a structural analysis tool, for structural analysis and to verify the suitability of fixing pins required for connecting a hydraulic device to performance test equipment. Our results that employing an automated hydraulic device performance test process improves efficiency.

Tool-Setup Monitoring of High Speed Precision Machining Tool

  • Park, Kyoung-Taik;Shin, Young-Jae;Kang, Byung-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.956-959
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    • 2004
  • Recently the monitoring system of tool setting in high speed precision machining center is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and the productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining tool and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3$^{\sim}$20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setup easy, quick and precise in high speed machining tool. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setup monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000${\sim}$60,000 rpm. The dynamic phenomena of tool-setup are analyzed by implementing the monitoring system of rotating tool system and the non-contact measuring system of micro displacement in high speed.

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