• 한국신재생에너지학회:학술대회논문집
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• 2010.11a
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• pp.53.2-53.2
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• 2010

In this study, we focused on our specialized electrode process for Si back-contact crystalline solar cell. It is different from other well-known back-contact cell process for thermal aspect and specialized process. In general, aluminum makes ohmic contact to the Si wafer and acts as a back surface reflector. And, silver is used for low series resistance metal grid lines. Aluminum was sputtered onto back side of wafer. Next, silver is directly patterned on the wafer by screen printing. The sputtered aluminum was removed by wet etching process after rear silver electrode was formed. In this process, the silver paste must have good printability, electrical property and adhesion strength, before and after the aluminum etching process. Silver paste also needs low temperature firing characteristics to reduce the thermal budget. So it was seriously collected by the products of several company of regarding low temperature firing (below $250^{\circ}C$) and aluminum etching endurance. First of all, silver pastes for etching selectivity were selected to evaluate as low temperature firing condition, electrical properties and adhesive strength. Using the nano- and micron-sized silver paste, so called hybrid type, made low temperature firing. So we could minimize the thermal budget in metallization process. Also the adhesion property greatly depended on the composition of paste, especially added resin and inorganic additives. In this paper, we will show that the metallization process of back-contact solar cell was realized as optimized nano-paste characteristics.

• The Journal of Korean Academy of Prosthodontics
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• v.32 no.1
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• pp.47-76
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• 1994

This study was carried out to evaluate the effect of the crack propagation characteristics and bond stress of ceramo-metal system. In order to characterize the crack propagation, the static crack propagation stored in $37^{\circ}C$ distilled water of two commerical porcelains and the dynamic crack propagation under cyclic flexure load of ceramo-metal system were examined. In order to characterize the bond stress, the shear bond test, the 3-point flexure bond test, and the finite element stress analysis of ceramo-metal system were conducted. The results obtained were as follows : 1. Bulk densities and Young's moduli of opaque porcelains increased with repeated firing. 2. Maximum fracture toughness during 4 firing cycles showed at the group of 4 firing cycles in Ceramco porcelain and 2 firing cycles in Vita porcelain. 3. Shear bond strength and flexure bond strength of Ceramco-Verabond specimen were larger than those of Ceramco-Degudent G specimen (p<0.05). 4. Interfacial stresses under three point flexure bond test were concentrated at the edges of ceramometal system. 5. When a cyclic flexure load was applied, the crack growth rate of porcelain surface of ceramometal specimens was decreased as load cycles increased.

• Journal of the Korean Ceramic Society
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• v.19 no.3
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• pp.241-249
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• 1982

Two dinnerware porcelain bodies involving partial replacement of feldspar and kaoline by about 35wt% domestic GYUNGJU-pottery stone were developed and their properties such as shrinkage, porosity, firing range, linear thermal expansion, pyroplastic deformation, degree of whiteness and mechanical strength were compared with those of a traditional clay-flint-feldspar body. The experimental results showed that one of the clay-flint-feldspar-pottery stone body with 1% ZnO addition had the firing range of 115$0^{\circ}C$~121$0^{\circ}C$, whereas the traditional body had the firing range of 12$25^{\circ}C$~129$0^{\circ}C$. The linear drying shrinkage and linear dry-to-fired shrinkage of all bodies were 2.5~4.5% and 15~18%, respectively. And the major crystalline phases of sintered bodies were $\alpha$-quartz and secondary mullite surrounded by glassy phases. The modulus of rutpture of sintered bodies was ranged from 860 to 870kg/$\textrm{cm}^2$, and the microhardness of sintered bodies was 680 kg/$\textrm{cm}^2$.

• The Journal of Korean Academy of Prosthodontics
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• v.35 no.4
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• pp.706-718
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• 1997

Ceramometal crowns are common restorations in fixed prosthodontics because of their casting accuracy, the high strength properties of the metal, and the cosmetic appearance of porcelain. However, deterioration of the initial fit of the metal coping has been observed after the porcelain firing cycle. The distortion due to repeated firing makes it difficult to fit crown margin and elicits microleakage. The major causes of distortion are the residual stress that accumulate during wax-up, casting, cold work and the induced stress caused by the mismatch of porcelain-metal thermal contraction. This study examined the marginal fit changes of metal copings in relation to repeated firing and the effects of heat treatment that reduce the distortion resulted from residual stress. The marginal changes of the copings that were treated with conventional method and those treated with heat before repeated firing, were evaluated. The metal die which represented preparations of a maxillary central incisor was fabricated, and 45 wax patterns were cast with nonprecious metal alloys. The heat treatment of each group was performed as follows. Group 1(control) : Casting - Devesting - Cold work - Firing Group 2 : Casting - Heat treatment - Devesting - Cold work - Firing Group 3 : Casting - Devesting - Cold work - Reinvesting - Heat treatment - Devesting - Firing The copings were fired 3 times. After each firing, the marginal fit changes were measured with inverted metallurgical microscope at the 4 reference points located at labial, lingual, and both proximal surface. Measurements were compared, and statistically analyzed. The results were as follows ; 1. In all groups, the highest value of marginal fit changes of the copings studied were found after the first firing cycle. 2. When the distortion of each experimental group at the first firing cycle were compared, group 1 exhibited the greatest changes($20-27{\mu}m$), followed by group 2($9-13{\mu}m$), and group 3($8-10{\mu}m$). 3. The copings treated with heat before devesting(group 2) revealed significantly smaller marginal fit changes than the copings treated with conventional method(group 1). (p<0.01) 4. The copings treated with heat after reinvesting(group 3) revealed significantly smaller marginal fit changes than the copings treated with conventional method(group 1). (p<0.01) 5. No siginificant differences in marginal fit changes were found between the copings treated with heat before devesting(group 2) and the copings treated with heat after reinvesting(group 3). (p>0.01)

• The Journal of Korean Academy of Prosthodontics
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• v.38 no.5
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• pp.595-605
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• 2000

Dental ceramics have good aesthetics, biocompatibility, low thermal conductivity, abrasion resistance, and color stability. However poor resistance to fracture and shrinkage during firing process have been limiting factors in their use, particularly in multiunit ceramic restorations. A new method for making all-ceramic crowns that have high strength and low processing shrinkage has been developed and is referred to as the Vita In-Ceram method. This study was performed to investigate the effect of $CeO_2$ addition in borosilicate glasses on the strength of alumina-glass composites. Porous alumina compacts were prepared by slip casting and sintered at $1,100^{\circ}C$ for 2 hours. Dense composites were made by infiltration of molten glass into partially sintered alumina at $1,140^{\circ}C$ for 4 hours. Specimens were polished sequentially from #800 to #2000 diamond disk. and the final surface finishing on the tensile side was received an additional polishing sequence through $1{\mu}m$ diamond paste. Biaxial flexure test was conducted by using ball-on-three-ball method at a crosshead speed of 0.5mm/min. To examine the microstructural aspect of crack propagation in the alumina-glass composites, Vickers-produced indentation crack was made on the tensile surface at a load of 98.0 N and dwell time of 15 sec, and the radial crack patterns were examined by an optical microscope and a scanning electron microscope. The results obtained were summarized as follows; 1. The porosity rates of partially sintered alumina decreased with the rising of firing temperature. 2. The maximum biaxial flexure strength of 423.5MPa in alumina-glass composites was obtained with an addition of 3 mol% $CeO_2$ in glass composition and strength values showed the aspect of decrease with the increase of $CeO_2$ content. 3 The biaxial flexure strength values of alumina-glass composites were decreased with rising the firing temperature. 4. Observation of the fracture surfaces of alumina-glass composites indicated that the enhancement of strength in alumina-glass composites was due to the frictional or geometrical inter-locking of rough fracture surfaces and ligamentary bridging by intact islands of materials left behind the fracture front.

• Journal of the Korean Ceramic Society
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• v.15 no.4
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• pp.213-223
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• 1978

The purpsoe of this study was to produce domestic stamping materials; sling mass which could be used as unburned refractory for iron melt'ladle. Batch compositions were based on Belgian Ladelite; mineral compositions were composed of 84 wt% of quartz and 16 wt% of clay, and particle sizes were divided into 12 wt% of 1410/297㎛, 18wt% 297/149㎛, 20wt% of 149/74㎛, 11wt% 74/44㎛ and 39wt% 44㎛ under. The effect of variable batch compositions were also investigated such as substitution of pyrophylite or industrial grade alumina for quartz and of zircon for portion of quartz and clay, increase of clay and addition on sericite. Samples were pressed at 100kg/㎠ with 7.4wt% of water or 7.4wt% of 4 wt% PVA solution. Dried and Fired properties of samples such as linear shrinkage, apparent porosity, modulus of rupture, refractoriness and corrosion resistance to blast furnace slag were investigated. The results are summarized as follows. 1. Dried samples are shrinked, but fired at 700-1400℃ expanded. Samples fired at 700-1000℃ and 1200-1400℃ tended to expand with incresing of firing temperature, but fired at 1000-1200℃ tended to shrink with increase of firing temperature. 2. Apparent porosity of samples fired at 700℃ is increased, but fired at 1200-1400℃ decreased with increasing of firing temperature. 3. Modulus of rupture of samples fired at 700℃ is decreased, but fired at above 700℃ increased with increasment of firing temperature. 4. Dried samples with 7.4 wt% of 4 wt% PVA solution better improve modulus of rupture than with 7.4 wt% of water, but the firing strength of the sampels fired at 700-1000℃ is showed reversely. 5. In quartz-clay system, mineral phases of samples fired at above 1200℃ are consisted of α-quartz, α-cristobalite and mullite. Respectively as firing temperature was rising up, intensity of α-cristobalite and mullite is in creased. 6. Quartz-Kibushi clay system, Kimcheun quartz(substitutuion of portion of industrial grade alumina for quartz) Hampyeung clay system and pyrophyllite-clay system are better in corrosion resistance to blast furnace slag than burned pyrophyllite brick. 7. 84 wt% of pyrophyllite-16wt% of clay system is superior in modulus of rupture and corrosion resistance to blast furnace slag to 84 wt% of quartz-16 wt% of clay system.

• Korean Journal of Materials Research
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• v.22 no.11
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• pp.598-603
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• 2012

MgO based cement for the low-temperature calcination of magnesite required less energy and emitted less $CO_2$ than the manufacturing of Portland cements. Furthermore, adding reactive MgO to Portland-pozzolan cement can improve their performance and also increase their capacity to absorb atmospheric $CO_2$. In this study, the basic research for magnesia cement using $MgCO_3$ and magnesium silicate ore (serpentine) as starting materials was carried out. In order to increase the hydration activity, $MgCO_3$ and serpentinite were fired at a temperature higher than $600^{\circ}C$. In the case of $MgCO_3$ as starting material, hydration activity was highest at $700^{\circ}C$ firing temperature; this $MgCO_3$ was completely transformed to MgO after firing. After the hydration reaction with water, MgO was totally transformed to $Mg(OH)_2$ as hydration product. In the case of using only $MgCO_3$, compressive strength was 35 $kgf/cm^2$ after 28 days. The addition of silica fume and $Mg(OH)_2$ led to an enhancements of the compressive strength to 55 $kgf/cm^2$ and 50 $kgf/cm^2$, respectively. Serpentine led to an up to 20% increase in the compressive strength; however, addition of this material beyond 20% led to a decrease of the compressive strength. When we added $MgCl_2$, the compressive strength tends to increase.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2015.11a
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• pp.26-27
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• 2015

The purpose of this study was to investigate the compressive strength property into concrete using rice straw ash.. In an effort to evaluate the effects of rice straw ash as mineral admixture, rice straw ash was mixed with cement at the mixture ratio of 0, 5, 10 and 15% relative to the cement weight. When the mixture ratio of rice straw ash was 10%, the highest compressive strength was observed, while the strength tended to decrease when the mixture ratio of rice straw ash was 15% even if it exhibited higher compressive strength than the plain. And it was observed that compressive strength of concrete containing rice husk ash was a similar a compressive strength of concrete containing silica fume.

• Journal of the Korean Ceramic Society
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• v.21 no.1
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• pp.19-26
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• 1984

This study has exemined on the effect for the fitting in porcelain body of $MgO-SiO_2$ system. The mixture was made of corresponding in the theoretical composition of enstatite with Kyul Sung talc and sea water magnesia cake. Hyup Jin kaolin as clay minerals to give the mixtue plasticity was added 10% by weight of the mixture. Also feldspar was added 5% by weight of the above mixture. We added limestone in various kinds of 1%-20% by weight of mixture included kaoil and feldspar in order last of all. The mixture was fire at the various temperatures from 12$25^{\circ}C$ to 13$25^{\circ}C$. After we examined closely physcial properties and microstructures we achieved the following results. 1) 5% addition amount of limestone was good for the property of the strength at the full firing temperatures. But 10% and 15% additions were remarkably excellant below 1275$^{\circ}C$ 2)When we considered the apparent bulk density 5% addition was good for the full firing temperature. 3) 5% addition amount of limestone was proved to be the most excellant propeties between 130$0^{\circ}C$ and 13$25^{\circ}C$ when we considered the apparent bulk density and the range of the firing temperature.

• Journal of Korea Foundry Society
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• v.27 no.3
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• pp.120-125
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• 2007

The microstructure, mechanical properties and melting range of Ni-Cr-Mo based alloys were investigated to develop Be-free Ni-Cr-Mo base dental alloys for Porcelain-Fused-to-Metal Firing(PFM). All as-cast alloys showed dendritic structure. Rockwell hardness of 20Cr7Mo was increased with addition of Si and Ti. On the contrary, it was decreased with addition of Co. The duplex alloying elemental addition such as 3Co + xTi, 2Si + xCo and 2Si + xTi to 20Cr7Mo resulted in much increase of hardness. Rockwell hardness and compressive strength for 20Cr3CoSiTi or 17Cr6CoSiTi alloy that add Si-Ti had similar values compared to the commercial alloys. Melting range for 20Cr3CoSiTi and 17Cr6CoSiTi alloy that add Si-Ti showed similar or lower than commercial alloys. In conclusion, 20Cr3CoSiTi and 17Cr6CoSiTi alloys can be applied for commercial use.