• Title/Summary/Keyword: finite element numerical simulations

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A Study of Forging Equipment for One Body Crankshaft of Medium Sized Marine Engine (선박 중형엔진용 일체형 Crankshaft 단조장치에 관한 연구)

  • 박승희;윤성만;신상엽;박래원;박종국;이응기;김대두
    • Transactions of Materials Processing
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    • v.8 no.3
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    • pp.237-244
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    • 1999
  • The purpose of this research is for the development of a new type forging equipment. H.C.G.(Hyundai Continuous Grain-Flow), by using two virtual build-up tools, rigid viscoplastic FEM and downsized plasticine experiment. This forging method consists of only vertical pressuree. Therefore, high quality crankshafts can be forged with this method as it can maintain a continuous grain flow. The factors considered in the development of equipment are die geometry for flawless deformed shape, die reaction forces, stress/strain distributions and continuous material flow. We carried out several numerical simulations and downsized plasticine experiments for the proper design of the forging equipment. The validity of those simulation results is confirmed by checking with the actual test results. Based on these simulation results, the proper design of the H.C.G. forging equipment is enabled.

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Spring-back Prediction of MS1470 Steel Sheets Based on a Non-linear Kinematic Hardening Model (이동경화 모델에 기반한 MS1470 강판의 스프링백 예측)

  • Park, S.C.;Park, T.;Koh, Y.;Seok, D.Y.;Kuwabara, T.;Noma, N.;Chung, K.
    • Transactions of Materials Processing
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    • v.22 no.6
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    • pp.303-309
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    • 2013
  • Spring-back of MS1470 steel sheets was numerically predicted using a non-linear kinematic hardening material behavior based on the Yoshida-Uemori model. From uniaxial tension and uniaxial tension-compression-tension data as well as the uniaxial tension-unloading-tension data, the parameters of the Yoshida-Uemori model were obtained. For the numerical simulations, the Yoshida-Uemori model was implemented into the commercial finite element program, ABAQUS/Explicit and ABAQUS/Standard using the user-defined material subroutines. The model performance was validated against the measured spring-back from the benchmark problems of NUMISHEET 2008 and NUMISHEET 2011, the 2-D draw bending test and the S-rail forming test, respectively.

An Analysis of Plastic Stress in Square Bar Impacting Plate (평판에 충동하는 사각봉의 소성응력해석)

  • 김기선;조재웅;최두석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.198-204
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    • 2004
  • Dynamic fracture is investigated in plate applied by impacting bar. Numerical simulations of the experiments are made by using a finite element method(FEM) code, LS-DYNA. The eroding surface-to-surface contact allows between impacting bar and impacted plate. The occurrence of hourglass deformations in an analysis can invalidate results and hourglass energy is minimized to obtain the good accuracy of result. Total, internal and kinetic energies, von Mises plastic stress and X,Y,Z velocities of impacting bar are analyzed in this study.

Optimal Design of Air Compressor-Driving Quadratic Linear Actuator in Fuel Cell BOP System Using Orthogonal Arrays Matrix

  • Kim, Jae-Hee;Kim, Jin-Ho;Jang, Chang-Hwan
    • Journal of Magnetics
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    • v.16 no.2
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    • pp.120-124
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    • 2011
  • The design of an air compressor-driving quadratic linear actuator in a fuel cell BOP system is studied using orthogonal techniques. The approach utilizes an orthogonal array for design of 'experiments', i.e. the scheme for numerical simulations using a finite element method. Eco-friendly energy is increasingly important due to the depletion of fossil fuels and environmental pollution. Among the new energy sources, fuel cell is spotlighted as renewable energy because it produces few dusts. The air compressor performance is directly related to the efficiency of the fuel cell BOP system has high power consumption. In this paper, an optimized technique using an orthogonal matrix is applied to the design problem to improve the performance of quadratic linear actuator.

Quality Assessment by Analysis of Yoke Caulking Process Considering Strain Rate Sensitivity (변형률속도 민감성을 고려한 요크 코킹공정의 해석에 의한 품질 평가)

  • 박문식;강경모;한덕수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.37-46
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    • 2003
  • This paper is to predict quality deterioration resulting from a caulking process of yoke which is a part of automotive steering system. The caluking is a plastic deformation process involving such as impact of high speed tool, contacts between part and fixtures and strain rate sensitivity of the part material. Elaborate application of finite element method is neccesary to calculate changes of part dimensions because they fall into a level of tolerances. Simple work hardening and strain rate sensitive model is proposed fur the material and applied for the simulation by using Abaqus which is able to cater for elastoplastic rate sensitive material and contacts. Numerical results of test models that represent tensile bar and tensile plate are compared with material data inputs. Dimensional changes for the yoke are calculated from simulations and compared to the mesurements and they show good agreement. The method presented here with the material model proved to be valuable to assess quality deterioration for similar metal forming processes.

MULTISCALE MODELLING FOR THE FISSION GAS BEHAVIOUR IN THE TRANSURANUS CODE

  • Van Uffelen, P.;Pastore, G.;Di Marcello, V.;Luzzi, L.
    • Nuclear Engineering and Technology
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    • v.43 no.6
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    • pp.477-488
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    • 2011
  • A formulation is proposed for modelling the process of intra-granular diffusion of fission gas during irradiation of $UO_2$ under both normal operating conditions and power transients. The concept represents a simple extension of the formulation of Speight, including an estimation of the contribution of bubble motion to fission gas diffusion. The resulting equation is formally identical to the diffusion equation adopted in most models that are based on the formulation of Speight, therefore retaining the advantages in terms of simplicity of the mathematical-numerical treatment and allowing application in integral fuel performance codes. The development of the new model proposed here relies on results obtained by means of molecular dynamics simulations as well as finite element computations. The formulation is proposed for incorporation in the TRANSURANUS fuel performance code.

Study on the Volume Fraction Optimization of Functionally Graded Heat-Resisting Composites (기능경사 내열 복합재의 체적분율 최적화에 관한 연구)

  • Jo, Jin-Rae;Ha, Dae-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.988-995
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    • 2001
  • Functionally graded materials(FGMs) are highlighted to be suitable for high temperature engineering due to their continuous distribution of material properties. In this paper, an optimal design is executed for determining the optimal material volume distribution pattern that minimizes the steady-state thermal stress of FGM heat-resisting composites. The interior penalty function method and the golden section method are employed as optimization techniques while the finite element method is used for thermal stress analysis. Through numerical simulations we suggest the volume fraction distributions that considerably improve initial thermal stress distributions.

Thermomechanics failure of RC composites: computational approach with enhanced beam model

  • Ngo, Minh;Ibrahimbegovic, Adnan;Brancherie, Delphine
    • Coupled systems mechanics
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    • v.3 no.1
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    • pp.111-145
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    • 2014
  • In this paper we present a new model for computing the nonlinear response of reinforced concrete frame systems subjected to extreme thermomechanical loads. The first main feature of the model is its ability to account for both bending and shear failure of the reinforced concrete composites within frame-like model. The second prominent feature concerns the model capability to represent the total degradation of the material properties due to high temperature and the thermal deformations. Several numerical simulations are given to confirm these capabilities and illustrate a very satisfying model performance.

Evaluation of Field Calibration Test on Rail for Train Wheel Force Measurement

  • Sim, Hyoung-Bo;Yeo, Inho
    • International Journal of Railway
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    • v.8 no.1
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    • pp.1-4
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    • 2015
  • An accurate measurement of the train-track interaction forces is important for track performance evaluation. In the field calibration test as a wheel load measurement process, the calibration system creates a different boundary condition in comparison with that in the train wheel passage. This study aims to evaluate a reliability of the field calibration test in the process of wheel load measurement. Finite element models were developed to compare the deformed shapes, bending moment and shear force profiles on the rail section. The analysis results revealed that the deformed shapes and their associated bending moment profiles on the rail are significantly different in two numerical simulations of the calibration test and the train wheel load passage. However, the shear stress profile on the rail section of the strain gauge installation in the field was almost identical, which may imply that the current calibration test is sufficiently reliable.

Highly Birefringent Slotted-porous-core Photonic Crystal Fiber with Elliptical-hole Cladding for Terahertz Applications

  • Lee, Yong Soo;Kim, Soeun;Oh, Kyunghwan
    • Current Optics and Photonics
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    • v.6 no.2
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    • pp.129-136
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    • 2022
  • We propose a photonic crystal fiber (PCF) with a slotted porous core and elliptical-hole cladding, for high birefringence in the terahertz regime. Asymmetry in the guided mode is obtained mainly by using arrays of elliptical air holes in the TOPAS® polymer cladding. We investigate the tradeoff between several structural parameters and find optimized values that can have a high birefringence while satisfying the single-mode condition. The optical properties in the terahertz regime are thoroughly analyzed in numerical simulations, using a full-vector finite-element method with the perfectly-matched-layer condition. In an optimal design, the proposed photonic crystal fiber shows a high birefringence of 8.80 × 10-2 and an effective material loss of 0.07 cm-1 at a frequency of 1 THz, satisfying the single-mode-guidance condition at the same time. The proposed PCF would be useful for various polarization-management applications in the terahertz range.