• Title/Summary/Keyword: finite element impact analysis

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High-Speed BLDC Motor Design for Suction Fan and Impact on the Loss caused by Core Welding

  • Hong, Hyun-Seok;Kim, In-Gun;Lee, Ho-Joon;Go, Sung-Chul;Lee, Ju
    • Journal of Electrical Engineering and Technology
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    • v.12 no.1
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    • pp.126-133
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    • 2017
  • This paper deals with the effects of welding, which is done to fix the stator stack, on a motor in case of fabricating a prototype motor that is manufactured in a small quantity. In the case of a small motor, the stator is designed and fabricated with the segmented core as a way to raise the fill factor of winding wire to the utmost within a limited size. In case of fabrication by welding both inside and outside of the stator in order to fix the segmented-core stator, the effects of stack are ignored, and the eddy current loss occurs. This paper performed the no-load test on an IPM-type BLDC motor for driving the suction fan of a vacuum cleaner, which was manufactured by using a segmented-core stator. As a result of the test, it was found that input power more than expected was supplied. To analyze the effects of welding by using the finite element analysis method and verify them experimentally, a stator was re-manufactured by bonding, and input power supplied during the no-load test was compared.

Conceptual Design Optimization of Tensairity Girder Using Variable Complexity Modeling Method

  • Yin, Shi;Zhu, Ming;Liang, Haoquan;Zhao, Da
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.1
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    • pp.29-36
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    • 2016
  • Tensairity girder is a light weight inflatable fabric structural concept which can be used in road emergency transportation. It uses low pressure air to stabilize compression elements against buckling. With the purpose of obtaining the comprehensive target of minimum deflection and weight under ultimate load, the cross-section and the inner pressure of tensairity girder was optimized in this paper. The Variable Complexity Modeling (VCM) method was used in this paper combining the Kriging approximate method with the Finite Element Analysis (FEA) method, which was implemented by ABAQUS. In the Kriging method, the sample points of the surrogate model were outlined by Design of Experiment (DOE) technique based on Optimal Latin Hypercube. The optimization framework was constructed in iSIGHT with a global optimization method, Multi-Island Genetic Algorithm (MIGA), followed by a local optimization method, Sequential Quadratic Program (SQP). The result of the optimization gives a prominent conceptual design of the tensairity girder, which approves the solution architecture of VCM is feasible and efficient. Furthermore, a useful trend of sensitivity between optimization variables and responses was performed to guide future design. It was proved that the inner pressure is the key parameter to balance the maximum Von Mises stress and deflection on tensairity girder, and the parameters of cross section impact the mass of tensairity girder obviously.

Non-uniform virtual material modeling on contact interface of assembly structure with bolted joints

  • Cao, Jianbin;Zhang, Zhousuo;Yang, Wenzhan;Guo, Yanfei
    • Structural Engineering and Mechanics
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    • v.72 no.5
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    • pp.557-568
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    • 2019
  • Accurate modeling of contact interface in bolted joints is crucial in predicting the dynamic behavior for bolted assemblies under external load. This paper presents a contact pressure distribution based non-uniform virtual material method to describe the joint interface of assembly structure, which is connected by sparsely distributed multi-bolts. Firstly, the contact pressure distribution of bolted joints is obtained by the nonlinear static analysis in the finite element software ANSYS. The contact surface around bolt hole is divided into several sub-layers, and contact pressure in each sub-layer is thought to be evenly. Then, considering multi-asperity contact at the micro perspective, the relationship between contact pressure and interfacial virtual material parameters for each sub-layer is established by using the fractal contact theory. Finally, an experimental platform for the dynamic characteristics testing of a beam lap structure with double-bolted joint is constructed to validate the efficiency of proposed method. It is found that the theoretical results are in good agreement with experimental results by impact response in both time- and frequency-domain, and the relative errors of the first four natural frequencies are less than 1%. Furthermore, the presented model is used to examine the effect of rough contact surface on dynamic characteristics of bolted joint.

Vibration characteristics and reduction of Diesel Power Plant(DPP) (육상용 중속 디젤엔진 발전기세트의 진동 특성 및 저감)

  • Kim, Won-Hyun;Jung, Kun-Hwa;Lee, Soo-Mok;Ryoo, Young-Seok
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.39-40
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    • 2006
  • Diesel power plant(DPP) with the medium speed diesel engine is operated under the very severe condition in aspect of load and operating time as compared with the marine diesel generator set. So, minimized vibration level have to be insured for the more stable operation of engine and generator. The vibration of generator set mainly comes from the resonance between the rigid modes by resilient mount or distortion modes by structural stiffness and the excitation forces of engine. Then, avoidance of resonance with structural modification is generally well known. In this paper, the first order vibration in non-resonance range and local vibration modes were investigated by impact test, response/ODS(operational deflection shape) measurement and 3D finite element analysis for the additional reduction of vibration. The proposed countermeasures were actually applied and their final effects were verified through the in-situ measurement.

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Effect of grading pattern and porosity on the eigen characteristics of porous functionally graded structure

  • Ramteke, Prashik Malhari;Panda, Subrata K.;Sharma, Nitin
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.865-875
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    • 2019
  • The current article proposed to develop a geometrical model for the analysis and modelling of the uniaxial functionally graded structure using the higher-order displacement kinematics with and without the presence of porosity including the distribution. Additionally, the formulation is capable of modelling three different kinds of grading patterns i.e., Power-law, sigmoid and exponential distribution of the individual constituents through the thickness direction. Also, the model includes the distribution of porosity (even and uneven kind) through the panel thickness. The structural governing equation of the porous graded structure is obtained (Hamilton's principle) and solved mathematically by means of the isoparametric finite element technique. Initially, the linear frequency parameters are obtained for different geometrical configuration via own computer code. The comparison and the corresponding convergence studies are performed for the unidirectional FG structure for the validation purpose. Finally, the impact of different influencing parameters like aspect ratio (O), thickness ratio (S), curvature ratio (R/h), porosity index (λ), type of porosity (even or uneven), power-law exponent (n), boundary condition on the free vibration characteristics are obtained for the FG panel and discussed in details.

An Accelerated Life Test for Burnout of Tungsten Filament of Incandescent Lamp (텅스텐 백열전구의 필라멘트 단선에 대한 가속수명시험)

  • Kim Jin-Woo;Shin Jae-Chul;Kim Myung-Soo;Lee Jae-Kook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.921-929
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    • 2005
  • This paper presents an accelerated life test for burnout of tungsten filament of incandescent lamp. From failure analyses of field samples, it is shown that their root causes are local heating or hot spots in the filament caused by tungsten evaporation and wire sag. Finite element analysis is performed to evaluate the effect of vibration and impact for burnout, but any points of stress concentration or structural weakness are not found in the sample. To estimate the burnout life of lamp, an accelerated life test is planned by using quality function deployment and fractional factorial design, where voltage, vibration, and temperature are selected as accelerating variables. We assumed that Weibull lifetime distribution and a generalized linear model of life-stress relationship hold through goodness of fit test and test for common shape parameter of the distribution. Using accelerated life testing software, we estimated the common shape parameter of Weibull distribution, life-stress relationship, and accelerating factor.

Nonlinear Crash Analyses and Comparison with Experimental Data for the Skid Landing Gear of a Helicopter (헬리콥터 강착장치 비선형 충돌해석 및 실험결과 비교)

  • 이상민;김동현;정세운
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.8
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    • pp.87-94
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    • 2006
  • In this study, nonlinear crash analyses have been conducted for the skid landing gear of a helicopter. The realistic landing gear model of the commercial helicopter (SB427) is considered. Three-dimensional dynamic finite element model with variable thickness and material plastic behavior is constructed and LS-DYNA(Ver.970) is used to conduct nonlinear transient crash analyses for different impact conditions. Characteristics of nonlinear transient responses due to the ground crash are investigated for typical structural design criteria of a skid landing gear system. In addition, comparison results for maximum crash deformations of the skid landing gear are presented and the important effect of ground friction for numerical accuracy is described.

Static behavior of Kiewitt6 suspendome

  • Li, Kena;Huang, Dahai
    • Structural Engineering and Mechanics
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    • v.37 no.3
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    • pp.309-320
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    • 2011
  • As a new type of large-span space structure, suspendome is composited of the upper single-layer reticulated shell and the lower cable-strut system. It has better mechanical properties compared to single-layer reticulated shell, and the overall stiffness of suspendome structure increases greatly due to the prestress of cable. Consequently, it can cross a larger span reasonably, economically and grandly with high rigidity, good stability and simple construction. For a better assessment of the advantages of mechanical characteristic of suspendome quantitatively, the static behavior of Kiewitt6 suspendome was studied by using finite element method, and ADINA was the software application to implement the analysis. By studying a certain suspendome, the internal forces, deformation and support constrained forces of the structure were obtained in this paper. Furthermore, the influences of parameters including prestress, stay bar length, cross-sectional area and rise-to-span ratio were also discussed. The results show that the increase of prestress and vertical stay bar length can improve the stiffness of suspendome; Cross-sectional area has nearly no impact on the static behavior, and the rise-to-span ratio is the most sensitive parameter.

A Dynamic Analysis on the Latch of Soft Recoil System (연식주퇴 시스템 포신고정 장치의 동적 해석)

  • Woo, Dae-Hyun;Lee, Young-Shin;Kim, Heung-Tae;Jun, Sang-Bae;Lee, Kyu-Sub;Kang, Kuk-Jeong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.15 no.4
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    • pp.359-365
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    • 2012
  • In the soft recoil system, the recoiling parts are initially accelerated to the forward direction. These parts are returned to original position by the firing with intial acceleration speed. The latch of the soft recoil system keeps the high impact load when the recoil parts were recuperated to the forward direction. In this study, the latch of soft recoil system using the ADAMS program was analyzed. The optimal operation parameters were found that max. angle and expansion length of latch was $50^{\circ}$, 180 mm respectively. Dynamic structural analyses of model cases were performed using finite element model. The max. stress and deflection of latch was 230 MPa and 0.45 mm respectively.

Mechanical analysis of the bow deformation of a row of fuel assemblies in a PWR core

  • Wanninger, Andreas;Seidl, Marcus;Macian-Juan, Rafael
    • Nuclear Engineering and Technology
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    • v.50 no.2
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    • pp.297-305
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    • 2018
  • Fuel assembly (FA) bow in pressurized water reactor (PWR) cores is considered to be a complex process with a large number of influencing mechanisms and several unknowns. Uncertainty and sensitivity analyses are a common way to assess the predictability of such complex phenomena. To perform such analyses, a structural model of a row of 15 FAs in the reactor core is implemented with the finite-element code ANSYS Mechanical APDL. The distribution of lateral hydraulic forces within the core row is estimated based on a two-dimensional Computational Fluid Dynamics model with porous media, assuming symmetric or asymmetric core inlet and outlet flow profiles. The influence of the creep rate on the bow amplitude is tested based on different creep models for guide tubes and fuel rods. Different FA initial states are considered: fresh FAs or FAs with higher burnup, which may be initially straight or exhibit an initial bow from previous cycles. The simulation results over one reactor cycle demonstrate that changes in the creep rate and the hydraulic conditions may have a considerable impact on the bow amplitudes and the bow patterns. A good knowledge of the specific creep behavior and the hydraulic conditions is therefore crucial for making reliable predictions.