• Title/Summary/Keyword: finite deformation

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Thermal Deformation Analysis of Shadow Mask in a Flat TV and Prediction of Electron Beam Landing Shift by FEM (유한요소법에 의한 평면 TV 새도우마스크의 열변형해석 및 전자빔 오착 예측)

  • Kim, Jeong;Park, Soo-Kil;Kang, Beom-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2297-2304
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    • 2002
  • Two-dimensional and three-dimensional finite element methods have been used to analyze the deformation behavior of a shadow mask due to thermal and tension load. The shadow mask inside the Braun tube of a TV set has numerous slits through which the electron beams are guided to land on the designed phosphor of red, green or blue. Its thermal deformation therefore causes landing shift of the electron beam and results in decolorization of a screen. For the realistic finite element analysis, the effective thermal conductivity and the effective elastic modulus arc calculated, and then the shadow mask is modeled as shell without slits. Next a transient thermal analysis of the shadow mask is performed, wherein thermal radiation is a major heat transfer mechanism. Analysis of the resulting thermal deformation is followed, from which the landing shift of the electron beam is obtained. The present finite element scheme may be efficiently used to reduce thermal deformation of a shadow mask and in developing prototypes of a large screen flat TV.

Buckling analysis of laminated composite cylindrical shell subjected to lateral displacement-dependent pressure using semi-analytical finite strip method

  • Khayat, Majid;Poorveis, Davood;Moradi, Shapour
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.301-321
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    • 2016
  • The objective of this paper is to investigate buckling behavior of composite laminated cylinders by using semi-analytical finite strip method. The shell is subjected to deformation-dependent loads which remain normal to the shell middle surface throughout the deformation process. The load stiffness matrix, which is responsible for variation of load direction, is also throughout the deformation process. The shell is divided into several closed strips with alignment of their nodal lines in the circumferential direction. The governing equations are derived based on the first-order shear deformation theory with Sanders-type of kinematic nonlinearity. Displacements and rotations of the shell middle surface are approximated by combining polynomial functions in the meridional direction and truncated Fourier series along with an appropriate number of harmonic terms in the circumferential direction. The load stiffness matrix, which is responsible for variation of load direction, is also derived for each strip and after assembling, global load stiffness matrix of the shell is formed. The numerical illustrations concern the pressure stiffness effect on buckling pressure under various conditions. The results indicate that considering pressure stiffness causes buckling pressure reduction which in turn depends on various parameters such as geometry and lay-ups of the shell.

Finite Element Analysis for Plastic Large Deformation and Anisotropic Damage (소성 대변형 및 이방성 손상의 유한요소해석)

  • I.S. Nho;S.J. Yim
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.1
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    • pp.145-156
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    • 1993
  • An improved analysis model for material nonlinearity induced by elasto-plastic deformation and damage including large strain response was proposed. The elasto-plastic-damage constitutive model based on the continuum damage mechanics approach was adopted to overcome limitations of the conventional plastic theory, which can manage the anisotropic tonsorial damages evolved during time-independent plastic deformation process of materials. Updated Lagrangian finite element formulation for elasto-plastic damage coupling problem including large deformation, large rotation and large strain problems was completed to develop a numerical model which can predict all kinds of structural nonlinearities and damage rationally. Finally, a finite element analysis code for the 2-dimensional plane problem was developed and the applicability and validity of the numerical model was investigated through some numerial examples. Calculations showed reasonable results in both geometrical nonlinear problem due to large deformation and material nonlinearity including the damage effect.

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Evaluation of Characteristics for Stress Distribution on Cylindrical Beam Structure by Deformation and Restoration Process (변형 및 복원공정에 따른 실린더 형상 구조물의 응력분포 특성)

  • Park Chi-Yong;Kim Jin-Weon;Boo Myung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.1 s.232
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    • pp.132-138
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    • 2005
  • In heavy industrial fields such as power plant and chemical plant, it is often necessary to restore damaged part of large machinery and structure which is installed in the hazard working place. In this paper, to estimate stress distribution which occurs during damage and restoration of cylindrical beam structure, the finite element technique has been used. A finite element model was verified by experiment for non deformed cylindrical beam structure. The displacements and elastic recovery have an excellent agreement between experiment and finite element analysis. The variations of stress distribution on deformation and restoration procedure for surfaces have been examined. The maximum von Mises stress appears in the surface for deformation and restoration procedure. In deformation procedure, the maximum stress occurs in the vicinity of support body. In restoration procedure, the maximum stress occurs in the vicinity of the fixing body. The fixing body allows avoiding stress concentration in adjacent support structure boundary.

Simulation on Heterogeneous Deformation Behavior of AA1100 During Multi-axial Diagonal Forging Using Finite Element Analysis (유한요소해석을 이용한 다축대각단조 시 AA1100합금의 불균일 변형 거동에 관한 모사)

  • Kim, M.S.;Lee, S.E.;Lee, S.;Jeong, H.T.;Choi, S.H.
    • Transactions of Materials Processing
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    • v.28 no.2
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    • pp.98-104
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    • 2019
  • The present study numerically simulates the deformation heterogeneity developed in AA1100 during multi-axial diagonal forging (MADF) using finite element analysis (FEA). Diagonal forging type consisting of diagonal forging (DF) and return-diagonal forging (R-DF) proved to be relatively beneficial compared to plane forging type which includes plane forging (PF) and return-plane forging (R-PF) for minimizing the non-uniformity of deformation developed in workpieces. Simulation of the effective strain generated in workpieces during the two types of forging was done using 3-D FEA. FEA shows the effect of friction coefficient on the deformation behavior on workpieces. The simulation of 2 types forging with different friction coefficients revealed that the magnitude of barreling effect and strain heterogeneity in workpieces increases with an increase in the friction coefficient.

Thermoelastic deformation behavior of functionally graded cylindrical panels with multiple perforations

  • Shyam K. Chaudhary;Vishesh R. Kar;Karunesh K. Shukla
    • Advances in aircraft and spacecraft science
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    • v.10 no.2
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    • pp.127-140
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    • 2023
  • The present article focuses on the thermoelastic deformation behavior of inhomogeneous functionally graded metal/ceramic cylindrical shell structure with multiple perforations using 2D finite element approximation. Here, cylindrical shell structure is considered with single (1×1) and multiple (2×2, 3×3 and 4×4) perforations. The temperature-dependent elastic and thermal properties of functionally graded material are evaluated using Voigt's micromechanical material scheme via power-law function. The kinematics of the proposed model is based on the equivalent single-layer first-order shear deformation mid-plane theory with five degrees-of-freedom. Here, 2D isoparametric finite element solutions are obtained using eight-node quadrilateral elements. The mesh refinement of present finite element model is performed to confirm the appropriate number of elements and nodes for the analysis purpose. Subsequently, a comparison test is conducted to demonstrate the accuracy of present results. In later section, numerous numerical illustrations are demonstrated at different set of conditions by varying structural, material and loading parameters and that confirms the significance of various parameters such as power-law index, aspect ratio, thickness ratio, curvature ratio, number of perforations and temperature on the deformation characteristics of functionally graded cylindrical shell structure.

Prediction of Texture Evolution of Aluminum Extrusion Processes using Rigid-Plastic Finite Element Method based on Rate-Independent Crystal Plasticity (강소성 유한 요소 해석에 연계한 Rate-Independent 결정소성학을 이용한 3차원 알루미늄 압출재에서의 변형 집합 조직 예측)

  • Kim K.J.;Yang D.Y.;Yoon J.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.485-488
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    • 2005
  • Most metals are polycrystalline material whose deformation is dominated by the slip system. During the deformation process, orientation of slip systems is rearranged with preferred orientations, leading to deformation-induced crystallographic texture which is called deformation texture. Depending on the texture development, the property of material can be changed. The rate-independent crystal plasticity which is based on the Schmid law as a yield function causes a non-uniqueness in the choice of active slip systems. In this work, to avoid the slip system ambiguity problem, rate-independent crystal plasticity model based on the smooth yield surface with rounded-off corners is adopted. In order to simulate the polycrystalline material under plastic deformation, we employ the Taylor model of polycrystal behavior that all the grains are assumed to be subjected to the macroscopic velocity gradient. Rigid-plastic finite element program based on this rate-independent crystal plasticity is developed to predict the grain-level deformation behavior of FCC metals during metal forming processes. In the finite element calculation, one integration point is considered as a crystalline aggregate which has a number of crystals. Macroscopic behavior of material can be deduced from the behavior of aggregates. As applications, the extrusion processes are simulated and the changes of mechanical properties are predicted.

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Clamping Analysis and Design of a Package of a Microwave Oven (전자레인지 포장품의 클램핑 해석 및 설계)

  • Lee, Boo-Youn;Son, Byung-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.113-121
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    • 2009
  • Behavior of a package of a microwave oven under the clamping condition is evaluated by tests and the finite element analyses. PAM-CRASH software is used for the finite element analyses. Results of the analyses are compared with those of the tests and accuracy is shown to be favorable. Under the clamping condition of the original design, severe deformation occurs and an improved design of the outer case and upper EPS(Expandable Poly Styrene) is proposed to reduce it. Face beads of the outer case are introduced and shape of the upper EPS is modified to reduce the deformation resulting from the clamping load. The improved design model is analyzed and its deformation is shown to be satisfactory. A prototype is produced according to the improved design and tests are performed. Results of the clamping test of the prototype show that the plastic deformation is removed totally.

Preform Effect on the Plastic Deformation Behavior of Workpieces in Equal Channel Angular Pressing (Equal Channel Angular Pressing 가공 중 소성 변형에 미치는 재료의 초기 형상 효과)

  • Yoon, Seung-Chae;Seo, Min-Hong;Kim, Hyoung-Seop
    • Transactions of Materials Processing
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    • v.15 no.5 s.86
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    • pp.382-386
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    • 2006
  • Preform design is an effective means of achieving the homogeneous deformation of workpiece materials and decreased load in metal forming. However, this approach has not been applied to equal channel angula. pressing (ECAP). In this paper, plastic deformation behavior of workpieces having four different preform shapes during ECAP was investigated using finite element analyses. The results indicated that a preform design of the workpiece head has a beneficial effect on homogeneous deformation, reducing the maximum pressing load at the initial stage and eliminating folding defects at strain concentration points.

A Study on the Prediction of Thermal Deformation Using Temperature Analysis in Surface Grinding Process (연삭가공시 온도해석을 통한 열변형 예측)

  • 김강석;곽재섭;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.19-23
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    • 1995
  • The thermal deformation of a workpiece during grinding is one of the most important factors that affect a flatness of a grinding surface. The heat generated in one-pass surface grinding causes the convex deformation of a workpiece. Therefore, the ground durfae represents a concave profile. In the analysis a simple model of the temperature distribution, based on the results of a finite element method, is applied. Theanalyzed results are compared with experimental results in surface grinding. The main results obtained are as follows: (1) The temperature distribution of a workpiece by FEM has a good agreement with the experimental results. (2) The bending moment by generated heat causes a convex deformation of the workpiece and it leads to a concave profile of the grinding surface.

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