• 제목/요약/키워드: filling balance

검색결과 77건 처리시간 0.022초

다구찌의 강건설계 기법을 이용한 사출 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화 (Optimization of injection molding to minimize sink index with Taguchi's Robust Design technique)

  • 권윤숙;정영득
    • Design & Manufacturing
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    • 제1권1호
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    • pp.17-21
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    • 2007
  • In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

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DC 모터 케이스 제조를 위한 사출성형공정 분석 (An analysis of Injection Molding Process for the Manufacturing of DC Motor Case)

  • 민병현;김병곤
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.812-815
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    • 2000
  • Injection molding process was taken to manufacture DC motor case that surrounds DC motor used as automobile parts. Up to now, DC motor case has been made by the deep drawing process or bending process of metal materials. Simulations of filling, packing and cooling processes were done by CAE tool like Moldflow software. Optimal delivery system was decided from the analysis of flow balance, and packing and cooling analyses were performed by using the design of experiment to minimize the volumetric shrinkage of molded part and the temperature difference between mold and part.

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혈당 측정을 위한 채혈기구 메인 샤프트의 사출성형 시뮬레이션 및 시 사출에 관한 연구 (A study on the blood collecting device of main shaft injection molding for measuring blood glucose by CAE analysis)

  • 백승엽
    • Design & Manufacturing
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    • 제12권2호
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    • pp.57-62
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    • 2018
  • In diabetics, daily blood glucose testing is generally required at home, and thus, performing blood collection several times a day using a blood line is essential. Blood collection in the home and in the hospital is a source of pain and is the second most common cause of infection. In blood collecting device generally consists of four major parts: inner-case, outer case, main shaft and triger, and the most import part among those for necessary functionality is the main shaft. Filling time and injection pressure, filling balance, strain-rate analysis of change based on availability of the product. The Moldflow of FEM simulation is used for the analysis of injection molding process. In this study, aims to create a technique for injection molding and manufacturing of a main shaft of a high-performance blood-collecting apparatus capable of automatically extracting a lancet to relieve pain through depth control of the lancet.

원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화 (Optimization of injection molding to minimize sink marks for cylindrical geometry)

  • 권윤숙;제덕근;정영득
    • Design & Manufacturing
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    • 제2권2호
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    • pp.33-37
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

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원통형 플라스틱 성형품의 싱크 마크를 최소화하기 위한 사출성형 조건의 최적화 (Optimization of Injection Molding to Minimize Sink Marks for Cylindrical Geometry)

  • 권윤숙;정영득
    • 한국정밀공학회지
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    • 제25권7호
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    • pp.111-115
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    • 2008
  • This paper describes the optimization of injection molding conditions to minimize sink marks. Sink marks, which refer to a small depression on the surface opposite a thick wall thickness, are often encounted in injection molded plastic parts. Part geometry, material properties and processing conditions during injection molding can affect the sink mark depth. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique. By actual injection molding using optimized mold and molding conditions, it confirmed that sink mark depth decreased zero compared to 1mm level in the conventional mold and process.

다수 캐비티 사출금형에서 충전 균형을 위한 런너의 설계 (Runner Design for Filling Balance in Multi-cavity Injection Mold)

  • 강민아;류민영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.329-332
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    • 2008
  • Flow imbalance among the cavities was often observed in multi-cavity mold. The flow imbalance affects on the dimensions and physical properties of melded articles. First of all, the origin of flow imbalance is geometrical imbalance of delivery system. However, even the geometry of delivery system is balanced the cavity imbalance is being developed. This comes from the temperature distribution in the cross-section of runner, which is affected by the operational conditions. In this study, experimental study of flow imbalance has been conducted for various injection speeds. This study also suggests new runner design to eliminate flow imbalance in multi-cavity injection mold. Simulation and experimental results showed suggested new designed runner could eliminate or reduce flow imbalance in multi-cavity injection mold.

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정지토압계수의 측정장치 개발에 관한 연구 (A Study on the Development of Measuring Equipment for Coefficient of Earth Pressure at Rest)

  • 송무효
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.159-167
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    • 1999
  • For exisiting $K_0$-oedometer, the lateral wall of the ring is cut thinly to make space and by filling the space with space with water or mercuty to keep the balance to the lateral pressure of a specimen, the pressure of the fluid is checked for the pressure of the specimen. But the devices to keep the balance to the lateral pressure of a specimen are complicated, difficult to manufacture and expensive. As newly developed $K_0$-oedometer is equipped with the load cell which can resist higher pressute than the lateral pressure of the specimen, there is nearly no deformation due to the lateral pressure of the specimen. And the measuting is cheap and easy as there are fewer accessories.

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승용차용 플라스틱 펜더의 사출성형해석과 금형설계 (The Injection Molding Analysis and The Mold Design for Automotive Plastic Fender)

  • 김헌영;김중재;김영주
    • 소성∙가공
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    • 제6권6호
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    • pp.489-499
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    • 1997
  • The injection molding process is analyzed to get the information on the mold design parameters and the optimum process conditions for automotive plastic front fender. The gate position, runner size and cooling channel are determined by the estimation of the flow balance, packing time, uniform cooling and shrinkage and warpage in the injection molding analyses. The procedure can be used in the mold design in the early stage when developing plastic parts.

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Study for grain-filling of rice using 13C labeling flow-metabolome analysis

  • Okamura, Masaki;Hirai, Masami Yokota;Sawada, Yuji;Okamoto, Mami;Arai-Sanoh, Yumiko;Yoshida, Hiroe;Mukouyama, Takehiro;Adachi, Shunsuke;Fushimi, Erina;Yabe, Shiori;Nakagawa, Hiroshi;Kobayashi, Nobuya;Kondo, Motohiko
    • 한국작물학회:학술대회논문집
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    • 한국작물학회 2017년도 9th Asian Crop Science Association conference
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    • pp.59-59
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    • 2017
  • Rice (Oryza sativa L.) is the most important crop and its yield must be improved to feed the increasing global population. Recently developed high-yielding varieties with extra-large sink capacity often have a problem in unstable grain-filling. Therefore, understanding limiting factors for improving grain-filling and controlling them are essential for further improvement of rice grain yield. However, since grain-filling rate was determined by complex sink-source balance, the ability of grain-filling was very difficult to evaluate. Source ability for 'grain' was not only determined by the ability of carbon assimilation in leaves, but also that of carbon translocation from leaves to panicles. Sink strength was determined by the complex carbon metabolism from sucrose degradation to starch synthesis. Hence, to evaluate the grain-filling ability and determine its regulatory steps, the whole picture of carbon flow from photosynthesis at leaves to starch synthesis at grains must be revealed in a metabolite level. In this study, the yield and grain growth rate of three high-yielding varieties, which show high sink capacity commonly, were compared. Momiroman showed lower grain filling rate and slower grain growth rate than the other varieties, Hokuriku 193 and Tequing. To clarify the limiting point in the carbon flow of Momiroman, $CO_2$ labeled by stable isotope ($^{13}C$) was fed to three varieties during ripening period. The ratio of $^{13}C$ left in the stem was higher in Momiroman 24 hours after feeding, suggesting inefficient carbon translocation of Momiroman. More interestingly, $^{13}C$ translocation from soluble fraction to insoluble one in the grain seemed to be slower in Momiroman. To get the further insight in a metabolite level, we are now trying the $^{13}C$ labeling metabolome analysis in the developing grains.

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최적 유동시스템을 위한 실무금형교육 사례 연구 (Case Study of Practical Tool Training for Optimal Runner System)

  • 신주경
    • 실천공학교육논문지
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    • 제9권2호
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    • pp.119-124
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    • 2017
  • 사출성형 시 유압실린더의 힘으로 스크류가 앞으로 전진하는 동안, 금형의 러너시스템은 성형품 형상의 캐비티 내를 충진시키는 유로로 용융된 수지의 충진, 패킹과정에 관계되며, 이는 스프루(sprue), 러너(runner), 게이트(gate)에 의해서 성형품의 외관, 수지의 물성, 치수 정밀도 및 성형 사이클 등에 큰 영향을 준다. 러너, 게이트 설계가 잘못된 피드시스템은 다양한 성형불량을 일으키므로 이를 방지할 수 있는 최적의 러너밸런스를 유지하는 것이 중요하다. 사출금형을 제작하는 업체에서 응용할 수 있는 실무적인 금형기술 지식을 향상시키기 위해서 기술적인 애로분야에 대한 기술지도를 바탕으로 금형기술 과정의 훈련모델을 제시한다.