• 제목/요약/키워드: filled rubber

검색결과 236건 처리시간 0.025초

Electrical Properties of Silicone Rubber Filled with Surface Treated Alumina Trihydrate

  • Jung, Se-Young;Kim, Byung-Kyu
    • Transactions on Electrical and Electronic Materials
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    • 제7권3호
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    • pp.134-140
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    • 2006
  • The effect of surface treatment of fillers on the mechanical, electrical properties, and tracking performance of silicone rubber insulators have been investigated. For base polymer, $\alpha,\;\omega$) vinyl poly(dimethyl-methylphenyl) siloxane(VPMPS) containing dimethyl siloxane and methylphenyl siloxane was prepared by the equilibrium polymerization. High voltage silicone rubber composites(HVSRC) were prepared from VPMPS, nano-silica, and alumina trihydrate (ATH) modified by various coupling agents. Bound rubber of uncured silicone rubber, cross-linking density of the vulcanizate as well as the mechanical, electrical properties, and tracking performance were measured.

멀티스케일 해석을 통한 히스테리시스 고무 마찰 예측 연구 (Predictive Study of Hysteretic Rubber Friction Based on Multiscale Analysis)

  • 남승국;오염락;전성희
    • Tribology and Lubricants
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    • 제30권6호
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    • pp.378-383
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    • 2014
  • This study predicts the of the hysteretic friction of a rubber block sliding on an SMA asphalt road. The friction of filled rubber on a rough surface is primarily determined by two elements:the viscoelasticity of the rubber and the multi-scale perspective asperities of the road. The surface asperities of the substrate exert osillating forces on the rubber surface leading to energy dissipation via the internal friction of the rubber when rubber slides on a hard and rough substrate. This study defines the power spectra at different length scales by using a high-resolution surface profilometer, and uses rubber and road surface samples to conduct friction tests. I consider in detail the case when the substrate surface has a self affine fractal structure. The theory developed by Persson is applied to describe these tests through comparison with the hysteretic friction coefficient relevant to the energy dissipation of the viscoelastic rubber attributable to cyclic deformation. The results showed differences in the absolute values of predicted and measured friction, but with high correlation between these values. Hence, the friction prediction model is an appropriate tool for separating the effects of each factor. Therefore, this model will contribute to clearer understanding of the fundamental principles of rubber friction.

Effects of Inorganic Fillers on Mechanical Properties of Silicone Rubber

  • Kim, Gyu Tae;Lee, Young Seok;Ha, KiRyong
    • Elastomers and Composites
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    • 제54권2호
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    • pp.142-148
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    • 2019
  • In this study, the effects of filler particle size and shape on the physical properties of silicone rubber composites were investigated using inorganic fillers (Minusil 5, Celite 219, and Nyad 400) except silica, which was already present as a reinforcing filler of silicone rubber. Fillers with small particle sizes are known to facilitate the formation of the bound rubber by increasing the contact area with the polymer. However, in this experiment, the bound rubber content of Celite 219-added silicone composite was higher than that of Minusil 5-added silicone composite. This was attributed to the porous structure of Celite 219, which led to an increase in the internal surface area of the filler. When the inorganic fillers were added, both thermal decomposition temperature and thermal stability were improved. The bound rubber formed between the silicone rubber and inorganic filler affected the degree of crosslinking of the silicone composite. It is well-known that as the size of the reinforcing filler decreases, the reinforcing effect increases. However, in this experiment, the hardness of the composite material filled with Celite 219 was the highest compared to the other three composites. Furthermore, the highest value of 2.19 MPa was observed for 100% modulus, and the fracture elongation was the lowest at 469%. This was a result of excellent interaction between Celite 219 filler and silicone rubber.

고무 제품 유한요소해석 결과의 신뢰 향상을 위한 물성치 연구 (Material Properties for Reliability Improvement in the FEA Results for Rubber Parts)

  • 백운철;조맹효;황재석
    • 대한기계학회논문집A
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    • 제35권11호
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    • pp.1521-1528
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    • 2011
  • 자동차용 고무부품에 대한 유한요소 해석의 신뢰 향상을 위하여 고무소재 물성치에 대한 연구를 수행하였다. 마운트 설계를 위하여 수백 종의 고무 물성치를 모두 측정하는 것은 현실적으로 어렵다. 그래서 시험 값을 대신하는 순수전단 시험 데이타의 변환 방법을 제시하여 유효성을 확인하였다. 순수전단시험의 응력-변형 관계의 변환은 단순인장시험 데이터와 주 연신률의 함수로 정의한 푸아송의 비를 사용하였다. 카본 충진 고무의 변환 순수전단시험 데이터는 100%변형까지 시험 데이터와 상당히 유사하다. 단순인장시험 데이타와 함께, 순수전단시험의 변환 데이타와 시험 데이터를 각각 사용한 허브베어링 씰의 접촉력에 대한 유한요소해석 결과들은 시험 데이터와 거의 일치하였다. 해석에 사용된 재료상수는 Ogden 상수이다.

Thiazole계 가황촉진제가 실란/실리카 충전 천연고무 컴파운드의 가황 거동 및 기계적 물성에 미치는 영향 (Thiazole Type Accelerator Effects on Silane/Silica Filled Natural Rubber Compound upon Vulcanization and Mechanical Properties)

  • 김성민;김광제
    • 폴리머
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    • 제36권2호
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    • pp.235-244
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    • 2012
  • 본 연구에서는 thiazole 계 촉진제인 2-mercapto benzothiazole(MBT)의 첨가량을 변화시켜(0, 1, 2, 3, 4 phr) 실란/실리카로 충전된 천연고무 컴파운드에 첨가하여 가황속도, 물성, 고무-충전제간 상호작용계수(${\alpha}_F$), 가교밀도 및 탄젠트 델타($tan{\delta}$)에 미치는 영향을 비교 평가하였다. 촉진제의 첨가량이 증가할수록 $t_{s2}$, $t_{90}$ 가황시간은 빨라졌고 가교 밀도 및 300% 모듈러스는 증가하였다. 인장강도와 신장률 또한 증가하였으나 3 phr에서는 더 이상의 증가가 없었다. 그리고 상온에서의 $tan{\delta}$ 값은 $70^{\circ}C$에서보다 높은 값을 나타내었다. 촉진제의 함량변화는 천연고무-실란/실리카간 상호관계(${\alpha}_F$)에 큰 영향을 미치지 않는 것으로 관찰되었다. 가황속도에 미치는 메카니즘을 고찰하였다.

HNBR/Silicone 고무의 상용성에 관한 연구 (Compatibility Study of HNBR/Silicone Rubber Blends)

  • 오택수;류진호;김창희
    • Elastomers and Composites
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    • 제31권2호
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    • pp.111-121
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    • 1996
  • The characteristic of silicone rubber can be seen from its resistance to both low and high temperature, whereas HNBR is resistant only in high temperature moderatly although it can be compounded to give good tensile properties, good oil resistance while silicone rubber severely lacks in these qualities. This study was initiated a balance of properties by blending HNBR and silicone rubber which is not considered for commercial blending; blends of HNBR with silicone rubber tend to show immiscible due to dissimilar nature of silicone and HNBR, the possibility of phase separation cannot be ruled out, in unfilled system after vulcanisation leading to premature failure. Attempt has been made to improve compatibility and minimise the layer seperation by the use of compatibilizer. Both filled and unfilled systems, in presence and absence of compatibilizer have been studied. Improvement in tensile properties of the blends or are observed as compared to the non-blended rubber. Different ratios of HNBR and silicone rubber are represented in this study. Blends of HNBR with silicone rubber were immiscible system. The tensile strength increased with filler loading.

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Preparation of Rubber Particulates for Micro Dust Study using Cryogenic Crushing

  • Chae, Eunji;Son, Chae Eun;Choi, Sung-Seen
    • Elastomers and Composites
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    • 제54권4호
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    • pp.330-334
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    • 2019
  • Cryogenic crushing techniques have been employed for recycling waste rubber articles and for extracting residual organic additives present in rubber samples. Rubber particulate derived from tire tread abrasion is one of the key components of road dust. Therefore, in this work, we prepared rubber particulates using a cryogenic crusher and characterized their shapes as well as size distributions according to the type of rubber. The rubber particulates exhibited uneven surfaces with the presence of some small pieces. The order of the particle size distribution was observed to be: NR > BR > SBR. Subsequently, carbon black was added; this led to a decrease in the particle size and the shape becoming rougher. The crushed particulates of the carbon black-filled samples comprised agglomerated shapes of small pieces, which were similar in shape to that of wear debris in tire tread. It was discovered that crosslink density was one of the principal factors that led to the formation of small crushed particulates. The small particulates obtained by cryogenic crushing can be utilized as model rubber particulates for researching micro dust.

응력-변헝 곡선을 이용한 가황고무의 거동에 관한 연구 (Study on Behavior of Cured Rubber Using Stress-Strain Method)

  • 김완영;김형순;신홍철;홍상표;이범철
    • 공업화학
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    • 제5권6호
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    • pp.943-948
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    • 1994
  • 본 실험에서는 카본블랙 함량에 따른 미가황고무 혼합물의 물리적 특성과 가황고무 혼합물의 팽윤거동에 대해 고찰하였다. 카본블랙 함량 증가에 따라 미가황고무 혼합물 중의 bound rubber 함량은 증가하였으며 ${\alpha}_f$는 1.46이었다. 또한 고무 혼합물 중의 카본블랙은 구형입자의 거동을 보여주었다. Mooney-Rivlin의 응력-변형 방법에 의해 구한 가황고무의 $C_1$값은 카본블랙 함량 증가에 따라 증가하는 경향을 보였다.

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정적 대변형에 중첩된 미소 동적 하중을 견디는 고무재료의 점탄성 구성방정식에 관한 연구 (A viscoelastic constitutive model of rubber under small oscillatory loads superimposed on large static deformation)

  • 김봉규;윤성기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.280-285
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    • 2000
  • A viscoelastic constitutive equation of rubber that is under small oscillatory load superimposed on large static deformation is proposed. The proposed model is derived through linearization of Simo's viscoelastic constitutive model and reference configuration transformation. The proposed constitutive equation is extended to a generalized viscoelastic constitutive equation that includes widely used Mormin's model as a special case using objective stress increment. Static deformation correction factor is introduced to consider the influence of Pre-strain on the relaxation function. The proposed constitutive model is tested fer dynamic behavior of rubber specimens with different carbon black contents. It is concluded from the test that the viscoelastic constitutive equation for filled rubber must include the influence of the static deformation on the time effects. The suggested constitutive equation with static deformation correction factor shows good agreement with test values.

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자동차 냉각기 호스용 고무의 전기화학적 복합노화시험 (An Electro-chemical Combined-stress Degradation Test of Rubber for Automotive Radiator Hoses)

  • 곽승범;서부석;최낙삼
    • 한국자동차공학회논문집
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    • 제19권4호
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    • pp.107-113
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    • 2011
  • Coolant rubber hoses for automotive radiators under thermal and mechanical loadings can be degraded and thus failed due to the influences of the locally formed electricity. In this study, an advanced test method was developed to simulate the failure problem of the rubber hose. For carbon black filled EPDM (ethylene-propylene dine monomer) rubber used as a radiator hose material the ageing behaviors by the electro-chemical stresses combined with a tensile strain were analyzed. As the tensile strain increased, the current of the rubber specimen reduced indicating an increase of the internal defects and electrical resistance of the rubber specimen. Elongation at break and IRHD hardness rapidly decreased with increasing the ageing time. Both electro-chemical stress and mechanical tensile stress clearly accelerated the degradation of EPDM rubber.