• Journal of the Korean Society of Safety
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• v.20 no.4 s.72
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• pp.14-19
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• 2005

One area in which composites have been used rather extensively is for fabricating pressure vessel. These structures can be readily manufactured by filament winding, which is, as far as composite fabrication techniques are concerned, a relatively inexpensive method for producing composite structures. Unfortunately, the higher strength material and fabrication costs are not the only disadvantages of fiber-reinforced polymer composites when they are compared to metals. Additionally, these materials tend to exhibit brittle behavior. This is of particular concern when they are subjected to a low-velocity impact during routine handling a significant amount of structural damage can be introduced into the composites. The goals of this paper are to understand the impact damage behavior and identify the effect of surface coating materials on impact resistance in filament wound composite pressure vessels. For these, a series of low velocity impact tests was performed on specimens cutting from the full scale pressure vessel by the instrumented impact testing machine. The specimens are classified into two types with and without surface protective material. The visualization for impact damage is made by metallurgical microscope. Based on the impact force history and damage, the resistance parameters were employed and its validity in identifying the damage resistance of pressure vessel was reviewed. As the results, the impact resistance of the filament wound composites and its dependency on the protective material were evaluated quantitatively.

• Composites Research
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• v.13 no.2
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• pp.51-60
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• 2000

Filament wound pressure vessels have been studied for the efficient design tool to consider the variation of fiber angles through-the thickness direction. Filament winding patterns were simulated from semi-geodesic fiber path equation to calculate fiber path on arbitrary surface. Finite element analyses were performed considering fiber angle variation in longitudinal and thickness directions by ABAQUS. For the finite element modeling of the pressure tank, the 3-dimensional layered solid element was utilized. From the stress results of pressure tanks, maximum stress criterion in transverse direction was applied to modify material properties for failed region. In the end of each load increment, resultant layer stresses were compared with a failure criterion and properties were reduced to 1/10 for a failed layer. Results of progressive failure analysis were compared with two experimental data.

• Composites Research
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• v.35 no.3
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• pp.139-146
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• 2022

In this study, we study fabrication methods suitable for CNT fibers-based composite. We try to fabricate a composite material using a small amount of CNT fiber preparation of woven fabrics or stitched unidirectional fabrics consisting of CNT fiber is not achievable currently. The composite materials on the basis of CNT fibers have been mainly manufactured filament winding method due to productivity issues and difficulties in composite processes. We develop a new method to prepare CNT fibers-based composite using resin infiltrated CNT fibers-based films. Because CNT fibers have numerous nanopores inside, unnecessary resin can remain after curing and decrease the mechanical properties of the composites. To remove the excess resin, pressure should be applied during the process, but the pressure applied through VaRTM was not enough to remove the excess resin. To obtain the composite with high ratio of CNT fibers, higher pressure using hot press machine and foams next to the resin-infiltrated CNT fibers are necessary. We can obtain the composite having a mass ratio of 58.5 wt% based on the new suggested method and diluted epoxy. The specific strength of the composite reach 0.525 N/tex. This study presents a new process method that can be applied to the manufacturing of CNT fiber composite materials in the future.

• Journal of the Korean Society of Propulsion Engineers
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• v.2 no.1
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• pp.50-58
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• 1998

Water vapor transmission was tested in water bath controlled by $20^{\cire}C$, 90%RH for T800/AD6005 based composite motor case which made by filament winding method. We detected internal relative humidity of composite motor case by inserting the humidity detector through the head of motor case for the study of humidity transmission through the wall of composite motor case. We found out that this composite material appears the water vapor flux of 2.88${\times}$$10^{-9}$g/$\textrm{m}^2$sec and diffusivity of 7.98${\times}$$10^{-7}$$\textrm{mm}^2$/sec at $20^{\cire}C$, 90%RH water vapor condition.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2000.11a
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• pp.395-398
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• 2000

In this study mechanical and environment ability of FRP pole for a distribution line about high strength and good insulation properties. The basic filament winding process creates a helical winding pattern. In mechanical analysis of splice with mechanical fastened joint it is important to evaluate a critical load of faster having maximum stress. It is also present a result of several examples to compare this with analytical one. On repair design this finite element method will be used as basis. The influence of environmental factors, such as elevated temperatures, high humidity, and corrosive fluids, and ultraviolet(UV) rays, upon the performance of polymeric matrix composite is of concern in many applications.

• Journal of the Korean Society for Advanced Composite Structures
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• v.2 no.4
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• pp.19-27
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• 2011

In this paper, we present a part of results to develop new type hybrid FRP-concrete composite pile (i.e., concrete filled fiber reinforced plastic circular tubes, hybrid CFFT, HCFFT). The purpose of this paper is to evaluate compressive loading capacity through compressive strength test. Before compressive strength test of HCFFT, we investigated mechanical properties of pultruded fiber reinforced plastic (PFRP) and filament winding fiber reinforced plastic (FFRP). For estimating the compressive strength of HCFFT, uni-axial compression strength tests of HCFFT compression members were conducted. The test variables are compressive strengths of concrete and thickness of FFRP. In addition, uni-axial compression strength tests of concrete filled fiber reinforced plastic circular tube (CFFT) except PFRP members were conducted. The test variable in the test is thickness of FFRP. From the test result, the compressive strength of the HCFFT in larger than compressive strength of CFFT as much as 47%. It can be observed that the uni-axial compressive strength of the HCFFT increased if the concrete strength and the thickness of exterior filament winding FRP tube increased. In addition, the finite element analysis result is compared with the experimental result. The difference between the experimental and FEM results is in the range of 0.14% to 17.95%.

• Composites Research
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• v.24 no.5
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• pp.23-28
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• 2011

In this paper, the bonding strengths of co-cured T800 carbon/epoxy composite-aluminum single lap joints with and without additional pressures were investigated using the pressure information induced by the fiber tension during a filament winding process. The specimens of all the tests were fabricated by an autoclave vacuum bag de-gassing molding being controlled forming pressures (absolute pressures of 0.1MPa, 0.3MPa and 0.7MPa including vacuum). A special device which can act uniform additional pressures on the joining part of the single lap joint specimen was designed to measure the bonding strengths of composite-aluminum liners of type III hydrogen pressure vessel fabricated by a filament winding process. After the three different additional pressures (absolute pressures of 0.1MPa, 0.3MPa and 0.7MPa) were applied to the specimens the effect of the additional pressures on the bonding strengths of the co-cured single-lap joints were evaluated.

• Composites Research
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• v.34 no.3
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• pp.174-179
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• 2021

Currently, fluid transfer steel pipes take a lot of time and expense to maintain all facilities due to new construction and painting or corrosion and aging. Therefore, this study was conducted for designing a CFRP pipe structure with high corrosion resistance and chemical resistance as a substitute for steel pipes. The helical/hoop pattern was cross-laminated to improve durability, and HNT was added to suppress the moisture absorption phenomenon of the epoxy. The HNT/CFRP pipe was manufactured by a filament winding process, and performed a mechanical property test, and a moisture absorption test in distilled water at 70℃. As a result, the highest bending strength was obtained when the hoop pattern was laminated with a thickness equivalent to 0.6% of the pipe. The 0.5 wt% HNT specimen had the highest moisture absorption resistance. Also, the delamination phenomenon at the interlayer interface was delayed, resulting in the lowest strength reduction rate.

• Composites Research
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• v.14 no.3
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• pp.10-17
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• 2001

A reseach was peformed to develop composite pressure vessels in conjunction with design, fabrication, and test. Fiber pattern and angels were decided by CADFIL software and they were [$liner/15^{\circ}/15^{\circ}/90^{\circ}/18^{\circ}/90^{\circ}/21^{\circ}/21^{\circ}/90^{\circ}$]. Fabrication of bottles were done by 5-axis filament winding machine. During fabrication fiber optic sensors were embedded to measure the strain at points when internal pressure was applied by water pump. Conventional strain gage instrumentation showed the stable test results. The test results were compared to finite element analysis results and they were close each other in strain values. One can see the successful design and fabrication of single boss composite vessels.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2000.05b
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• pp.242-245
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• 2000

The fiber contributes the high strength and modulus to the composite. The fiber orientation in FRP has a great effect on the strength of FRP because the strength of FRP mainly depends on the strength of fiber. In this study, FRP was made unidirectionally by pultrusion method and outer part of FRP was made by filament winding method to give fiber orientation to the FRP. The bending strength and bending stresses of FRP rods were simulated according to the winding orientation of glass fiber. The bending strength of FRP was also evaluated. The results of simulation and evaluation Were compared each other to investigate main stresses which affect the fracture of FRP. The main stresses which had a great effect on the strength of FRP were shear stresses.