• Title/Summary/Keyword: filament winding composite

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Influence of Winding Patterns and Infiltration Parameters on Chemical Vapor Infiltration Behaviors of SiCf/SiC Composites (SiCf/SiC 복합체의 화학기상침착 거동에 미치는 권선 구조와 침착 변수의 영향)

  • Kim, Daejong;Ko, Myoungjin;Lee, Hyeon-Geun;Park, Ji Yeon;Kim, Weon-Ju
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.453-458
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    • 2014
  • SiC and its composites have been considered for use as nuclear fuel cladding materials of pressurized light water reactors. In this study, a $SiC_f$/SiC composite as a constituent layer of SiC triplex fuel cladding was fabricated using a chemical vapor infiltration (CVI) process in which tubular SiC fiber preforms were prepared using a filament winding method. To enhance the matrix density of the composite layer, winding patterns, deposition temperature, and gas input ratio were controlled. Fiber arrangement and porosity were the main parameters influencing densification behaviors. Final density of the composites decreased as the SiC fiber volume fraction increased. The CVI process was optimized to densify the tubular preforms with high fiber volume fraction at a high $H_2$/MTS ratio of 20 at $1000^{\circ}C$; in this process, surface canning of the composites was effectively retarded.

Development and Evaluation of Large Scale Composite Lattice Structures (대형 복합재 격자구조체 개발 및 평가)

  • Kim, Donggeon;Doh, Youngdae;Kim, Gensang;Kim, Myungjoo;Lee, Sangwoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.6
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    • pp.74-86
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    • 2021
  • The composite lattice structure is a structure that supports the required load with the minimum weight and thickness. Composite lattice structure is manufactured by the filament winding process using impregnating high-strength carbon fiber with an epoxy resin. Filament winding process can laminate and manufacture only structurally necessary parts, composite lattice structure can be applied to aircraft fuselages, satellite and launch vehicles, and guided weapons to maximize weight reduction. In this paper, the development and evaluation of the composite lattice structure corresponding to the entire process from design, analysis, fabrication, and evaluation of large-scale cylindrical and conical composites lattice structure were performed. To be applicable to actual projectiles and guided weapons, we developed a cylindrical lattice structure with a diameter of 2,600 mm and a length of 2,000 mm, and a conical lattice structure with an upper diameter of 1,300 mm, a lower diameter of 2,500 mm, and a length of 900 mm. The performance of the developed composite lattice structure was evaluated through a load test.

Failure mechanisms of hybrid FRP-concrete beams with external filament-wound wrapping

  • Chakrabortty, A.;Khennane, A.
    • Advances in concrete construction
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    • v.2 no.1
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    • pp.57-75
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    • 2014
  • This paper presents an analysis of the results of an experimental program on the performance of a novel configuration of a hybrid FRP-concrete beam. The beam section consists of a GFRP pultruded profile, a CFRP laminate, and a concrete block all wrapped up using filament winding. It was found that the thickness of the concrete block and the confinement by the filament-wound wrapping had a profound effect on the energy dissipation behaviour of the beam. Using a shear punching model, and comparing the predicted results with the experimental ones, it was found that beyond a given value of the concrete block thickness, the deformational behaviour of the beam shifts from brittle to ductile. It was also found that the filament-wound wrap had many benefits such as providing a composite action between the concrete block and the GFRP box, improving the stiffness of the beam, and most importantly, enhancing the load carrying ability through induced confinement of the concrete.

Modal Analysis of Filament-wound Composite Towers for Large Scale Wind-Turbine (대형 풍력 발전용 필라멘트 와인딩 복합재 타워의 고유 진동수 해석에 관한 연구)

  • Hong, Gheol-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.73-78
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    • 2011
  • The purpose of this study was to investigate the natural frequency of filament-wound composite towers for large scale wind-turbines using the finite element method (FEM). To define the material properties, we used both the effective property method and the stacking properties method. The effective properties method assumes that a composite consists of one ply. The stacking properties method assumes that a composite consists of several stacked plies. First, a modal analysis of the tower, filament-wound with angles of $[{\pm}30]$, was carried out using the two methods for composite material properties, the stacking method and effective method. Then, an FE analysis was performed for composite towers using filament winding angles of $[{\pm}30]$, $[{\pm}45]$, and $[{\pm}60]$. The FE analysis results using the stacking properties of the composite were in good agreement with the results from the effective properties method. The difference between the FEM and material properties methods was approximately 0~0.6%

Buckling Analysis of Filament-wound Composite Towers for Large Scale Wind-Turbine (대형 풍력발전용 필라멘트 와인딩 복합재 타워의 좌굴 해석)

  • Han, Jeong-Young;Hong, Cheol-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.79-84
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    • 2011
  • The purpose of this study was to investigate the buckling load of filament-wound composite towers for large scale wind-turbines using the finite element method (FEM). To define the material properties, we used both the effective property method and stacking properties method. The effective properties method assumes that a composite consists of one ply. The stacking properties method assumes that a composite consists of several stacked plies. First, a linear buckling analysis of the tower, filament-wound with angles of $[{\pm}60]$, was carried out using the two methods for composite material properties: the stacking method and effective method. An FE analysis was also performed for the composite towers using the filament winding angles of $[{\pm}30]$, $[{\pm}45]$, and $[{\pm}60]$. The FE analysis results using the stacking properties of the composite were in good agreement with the results from the effective properties method. The difference between the FEM results and material properties method was approximately 0~2.3%. Above the angle of $[{\pm}60]$, there was little change in the buckling load.

robotic cell for the filament winding (로봇을 이용한 필라멘트 와인딩 셀에 관한 연구)

  • 최경현;김성청
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1165-1168
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    • 1995
  • This paper describes the evaluation of a robot based filament winding cell consisting of an industrial robot (ASEA IRB 6/2) and an in-house fabricated mandrel drive mechanism, both being coordinated by a personal computer. As in many manufacturing processes, tradeoffs exist between accuracy and speed. The accuracy versus speed relationships of the robotic winding cell were experimentally determined for discrete, fine and medium movement modes while traversing a segmented delivery eye path for a cylindrical mandrel in three configurations (in-line, offset and angled with respect to the axis of rotation). the results show that the robot winding cell is appropriate for very accurate winding of fibre strands if the mandrel axis is concentric with the mandrel drive axis and the discrete mode(i.e. low speed) of the robot is used.

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Structural Analysis and Strain Monitoring of the Filament Wound Composite Motor Case used in KSR-III Rocket (KSR-III 삼단 복합재 연소관의 구조 해석 및 변형률 측정)

  • 박재성;김철웅;조인현;오승협;홍창선;김천곤
    • Composites Research
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    • v.14 no.6
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    • pp.24-31
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    • 2001
  • Filament wound structures such as pressure tanks, pipes and motor cases of rockets are widely used in the aerospace application. The determination of a proper winding angle and thickness is very important to decrease manufacturing difficulties and to increase structural efficiency. In this study, possible winding angles considering the slippage between a fiber and a mandrel surface are calculated using the semi-geodesic path equation. In addition, finite element analysis using ABAcUS are performed to predict the behavior of filament wound structures considering continuous change of winding angle along the dome part. The water-pressuring tests of 3rd stage motor case are performed to verify the analysis procedure. The strain gages are attached on the surface in the fiber direction. Progressive failure analysis is performed to predict the burst pressure and the weakest region of the motor case. The effect of reinforcement is also studied to increase its performance.

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Design and Fabrication of Cone Type Composite Lattice Structures (Cone형 복합재 Lattice 구조물의 설계 및 공정 연구)

  • Doh, Young-Dae;Chung, Sang-Ki;Lee, Sang-Woo;Chang, Hong-Been
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.307-311
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    • 2011
  • This paper is concerned with anisogrid composite lattice structures whose load bearing shell is formed by systems of geodesic unidirectional composite ribs made by automatic wet winding process. Lattice structures are usually made in the form of conical shell and consist of systems of helical and hoop ribs fabricated by continuous filament winding from carbon and epoxy composites. Design variables of the structure which are the angle of helical ribs and ribs spacings are determined by cone geometry and geodesic line. and Fabrication methods for the conical composite lattice structure are presented.

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Dynamic Characteristics Analysis of Filament-wound Composite Towers for Large Scale Offshore Wind-Turbine (대형 해상풍력발전용 필라멘트 와인딩 복합재 타워의 동적 특성에 관한 연구)

  • Han, Jeong-Young;Hong, Cheol-Hyun;Jeong, Jae-Hun;Moon, Byong-Young
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.4
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    • pp.55-60
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    • 2012
  • The purpose of this study is to investigate the buckling load of filament-wound composite towers for large scale wind-turbine using finite element method(FEM). To define material properties, we used both the effective property method and the stacking properties method. The effective properties method is to assume that composite consists of one ply. The stacking properties method is to assume that composite consists of some stacked plies. First, linear buckling analysis of the tower, filament-wounded with angles of [${\pm}30$] was carried out by two methods for composite material properties, the stacking method and the effective method. and FE analysis was performed for the composite towers according to filament winding angles of [${\pm}30$], [${\pm}45$], [${\pm}60$]. FE analysis results using the stacking properties of the composite were in good agreement with the results by the effective properties. The difference between FEM results by material properties methods was approximately 0~2.3% in buckling Analysis and approximately 0~0.6% in modal analysis. And above the angle of [${\pm}60$], there was a little change of buckling load.

Design Optimization of Complex Loaded Tower Using Composite Materials in Off and On Shore (복합재료를 이용한 Off/On Shore에서의 복합하중을 받는 Tower에 대한 최적설계)

  • Son, Choong-Yul;Byun, Hyo-In;Kim, Sung-Jun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.289-294
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    • 2002
  • Unlike Tubular Steel Tower, This Composite Material Tower is a low-technology Component, whose design is easy to optimize, and which therefore during the design process-lends itself easily as an object for possible cost reduction at very little effort. This may come in useful as the cost of a tower usually significant part of the total cost of a structure. This paper is written by the Composite Materials Tower which loaded Complex loading in Off and On shore. This Composite Material Tower is made by the Method of Filament Winding, and the Component of Composite Material is used by the Roving RS220PE-535. When it loaded Complex trading, there is a results which is bigger than steel tower deflection. We controlled this 1a18e deflection by stiffeners which has thickness 20mm. At last, Off and On Shore Tower which used Composite Materials is compared with Off and On Shore Tower which used Steel.

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