• 제목/요약/키워드: filament winding composite

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The Structrual Behavior of Eccentrically Loaded Hybrid FRP-Concrete Composite Columns (편심재하된 하이브리드 FRP-콘크리트 합성 기둥의 구조적 특성)

  • Choi, Jin-Woo;Seo, Su-Hong;Park, Joon-Soek;Joo, Hyung-Joong;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.4
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    • pp.1-8
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    • 2013
  • Pile foundations constructed by the fiber reinforced polymer plastic piles have been used in coastal and oceanic regions in many countries. Generally, fiber reinforced polymer plastic piles are consisted of filament winding FRP which is used to wrap the outside of concrete pile to increase the axial load carrying capacity or pultruded FRP which is located in the core concrete to resist the bending moment arising due to eccentric loading. In this paper, the analytical procedures of hybrid concrete filled FRP tube flexural members are suggested based on the CFT design method. Moreover, the analytical results are compared with the experimental results to obtained by the previous researches. The results of comparison analyses are performed to estimate the accuracy of the analytical procedure for hybrid FRP-concrete composite compression test, members under eccentrical loading.

Internal Strain Monitoring of Filament Wound Pressure Tanks using Embedded Fiber Bragg Grating Sensors (삽입된 광섬유 브래그 격자 센서를 이용한 필라멘트 와인딩된 복합재료 압력탱크의 내부 변형률 모니터링)

  • Kim C. U.;Park S. W.;Kim C. G.;Kang D. H.
    • Composites Research
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    • v.18 no.4
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    • pp.1-7
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    • 2005
  • In-situ structural health monitoring of filament wound pressure tanks were conducted during water-pressurizing test using embedded fiber Bragg grating (FBG) sensors. We need to monitor inner strains during working in order to verify the health condition of pressure tanks more accurately because finite element analyses on filament wound pressure tanks usually show large differences between inner and outer strains. Fiber optic sensors, especially FBG sensors can be easily embedded into the composite structures contrary to conventional electric strain gages (ESGs). In addition, many FBG sensors can be multiplexed in single optical fiber using wavelength division multiplexing (WDM) techniques. We fabricated a standard testing and evaluation bottle (STEB) with embedded FBG sensors and performed a water-pressurizing test. In order to increase the survivability of embedded FBG sensors, we suggested a revised fabrication process for embedding FBG sensors into a filament wound pressure tank, which includes a new protecting technique of sensor heads, the grating parts. From the experimental results, it was demonstrated that FBG sensors can be successfully adapted to filament wound pressure tanks for their structural health monitoring by embedding.

Experimental Analysis of Large Size Concrete-Filled Glass Fiber Reinforced Composite Piles Subjected to the Flexural Compression (대구경 콘크리트 충전 복합소재 파일의 휨-압축 거동에 대한 실험적 분석)

  • Lee, Sung Woo;Choi, Sokhwan
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.5A
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    • pp.519-529
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    • 2009
  • Fiber reinforced composite materials have various advantages in mechanical and chemical aspects. Not only high fatigue and chemical resistance, but also high specific strength and stiffness are attained, and therefore, damping characteristics are beneficial to marine piles. Since piles used for marine structures are subjected to compression and bending as well, detailed research is necessary. Current study examine the mechanical behavior under flexural and/or compressive loads using concrete filled fiber reinforced plastic composite piles, which include large size diameter. 25 pile specimens which have various size of diameters and lengths were fabricated using hand lay-up or filament winding method to see the effect of fabrication method. The inner diameters of test specimens ranged from 165 mm to 600 mm, and the lengths of test specimens ranged from 1,350 mm to 8,000 mm. The strengths of the fill-in concrete were 27 and 40 MPa. Fiber volumes used in circumferential and axial directions are varied in order to see the difference. For some tubes, spiral inner grooves were fabricated to reduce shear deformation between concrete and tube. It was observed that the piles made using filament winding method showed higher flexural stiffness than those made using hand lay-up. The flexural stiffness of piles decreases from the early loading stage, and this phenomenon does not disappear even when the inner spiral grooves were introduced. It means that the relative shear deformation between the concrete and tube wasn't able to be removed.

Effect of Freezing and Thawing on Adhesion of Cement Concrete with Coarse-sand Coated FRP (규사코팅 FRP와 콘크리트 부착특성에 동결융해가 미치는 영향)

  • Lee, Gyu Phil;Park, Kwang Phil;Hwang, Jae Hong;Kim, Dong Gyou
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.2
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    • pp.117-123
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    • 2013
  • As fiber reinforced polymer (FRP) material is appled for a curved structure such as tunnel, FRP material must has a curved shape. Until now, the curved FRP material has been producted by hand-lay-up or filament winding work. It is impossible for mass production of the curved FRP material by these methods. Also, the quality of product by these methods is lower than that by pultrusion method. New pultrusion method and equipment had been developed for production of FRP material with steady curvature. The objective of this study is to evaluate the effect of freezing and thawing on adhesion of cement concrete with coarse-sand coated FRP in repair and reinforcement of cement-concrete structure using curved FRP material.

Evaluation of Residual Strength of CFRP Pressure Vessel After Low Velocity Impact (저속 충격 하중을 받은 탄소섬유강화 복합재 압력용기의 잔류강도 저하 평가)

  • Park, Jae-Beom;Kim, Dong-Ryun;Kim, Hyung-Geun;Hwang, Tae-Kyung
    • Composites Research
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    • v.21 no.3
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    • pp.9-17
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    • 2008
  • In this paper, the low velocity impact characteristics of filament winding CFRP pressure vessel was investigated using numerical and experimental methods. The cylinder part of CFRP vessel was impacted using triangular shape impactor which simulated the sharp edge of dropping tools and impact response behavior of CFRP was reviewed. The mechanical behavior, such as deformation and stress distribution, were also predicted by explicit finite element method and the validity of the model was investigated. For the quantitative evaluation of the residual strength of the pressure vessel after impact, a series of the ring specimens was cut from the impacted vessel and its burst pressure was measured by hydraulic pressure hoop tension test. As the results, the relationship between the residual strength degradation and the impact energy was successively obtained and a useful methodology to evaluate quantitatively the impact damage tolerance of CFRP pressure vessel was established.

A Study on Optimmal Design of Filament Winding Composite Tower for 2 MW Class Horizontal Axis Wind Turbine Systems (2 MW급 대형 수평축 풍력발전시스템을 위한 필라멘트 와인딩 복합재 타워의 최적설계에 관한 연구)

  • Lim, Sung-Jin;Kong, Chang-Duk;Park, Hyun-Bum
    • Composites Research
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    • v.25 no.2
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    • pp.54-61
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    • 2012
  • In this study, a specific structural design procedure for 2 MW class glass/epoxy composite wind turbine system towers is newly proposed through load case study, trade-off study, optimal structural design and structural analysis. Optimal tower design is very important because its cost is about 20% of the wind turbine system's cost. In the structural design of the tower, three kinds of loads such as wind load, blades, nacelle and tower weight and blade aerodynamic drag load should be considered. Initial structural design is carried out using the netting rule and the rule of mixture. Then the structural safety and stability are confirmed using a commercial finite element code, MSC NASTRAN/PATRAN. The finally proposed tower configuration meets the tower design requirements.

Degradation Characteristics of Filament-Winding-Laminated Composites Under Accelerated Environmental Test (필라멘트 와인딩 복합적층재의 환경가속 노화시험 평가)

  • Kim, Duck-Jae;Yun, Young-Ju;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.295-303
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    • 2007
  • Degradation behaviors of filament-winded composites have been evaluated under the accelerated environmental test of high temperature, water immersion and thermal impact conditions. Two kinds of laminated composites coated by an urethane resin have been used: carbon-fiber reinforced epoxy(T700/Epon-826, CFRP) and glass-fiber reinforced phenolic (E-glass/phenolic, GFRP). For tensile strength of $0^{\circ}$ composites, CFRP showed little degradation while GFRP did high reduction by 25% under the influence of high temperature and water However for water-immersed $90^{\circ}$ composites tensile strength of both CFRP and GFRP showed high reduction. Bending strength and modulus of $90^{\circ}$ composites were largely reduced in water-immersion as well as high temperature environment. Urethane coating on the composite surface improved the bending properties by 20%, however hardly showed such improvement for water-immersed $90^{\circ}$ composites. In case of shear strength and modulus, both CFRP and GFRP showed high reduction by water-Immersion test but did a slight increase by high temperature and thermal impact conditions.

Optimization on Weight of High Pressure Hydrogen Storage Vessel Using Genetic Algorithm (유전 알고리즘을 이용한 고압 수소저장용기 중량 최적화)

  • Lee, Y.H.;Park, E.T.;Kim, J.;Kang, B.S.;Song, W.J.
    • Transactions of Materials Processing
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    • v.28 no.4
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    • pp.203-211
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    • 2019
  • In this study, the weight of type IV pressure vessel is optimized through the burst pressure condition using the finite element analysis (FEA) based on the genetic algorithm (GA). The optimization design variables include the thickness of composite layers and the winding angles. The optimized design variables are validated using the numerical simulations for the pressure vessel. Consequently, the weight is decreased by about 6.5% as compared to the previously reported results for Type III pressure vessel. Additionally, a method which reduces the entire optimization time is proposed. In the original method, the population size is constant across all generations. However, the proposed method could reduce the workload through the reduction of the population size by half for every 25 generations. Thus, the proposed method is observed to increase the weight by about 0.1%, however, the working time for the optimization could be decreased by about 46.5%.

An Experimental Study for the Compression Strength of Hybrid CFFT Pile (FRP 콘크리트 합성말뚝의 압축강도에 대한 실험적 연구)

  • Choi, Jin-Woo;Park, Joon-Seok;Nam, Jung-Hoon;An, Dong-Jun;Kang, In-Kyu;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.1
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    • pp.30-39
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    • 2011
  • In this paper, we persent the results of on experimental investigations pertaining to the structural behavior of new type of concrete filled fiber reinforced plastic circular tubes (i.e., hybrid CFFT, HCFFT) which are suggested in order to mitigate the problems associated with the concrete filled steel-concrete composite tube (CFT) and the concrete filled fiber reinforced plastic tube (CFFT). It is found that when the HCFFT is used in the construction of pile foundation the HCFFT pile can transfer axial as well as flexural loads from the superstructure to the underground effectively in comparison with CFT and CFFT piles.

Development of a Composite Rotor for Flywheel Energy Storage System (플라이휠 에너지 저장 장치용 복합재 로터 개발)

  • Kim, Myung-Hun;Han, Hun-Hee;Kim, Jae-Hyuk;Kim, Seong-Jong;Ha, Seong-Gyu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.169-172
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    • 2005
  • A flywheel system is an electromechanical energy storage device that stores energy by rotating a rotor. The rotating part, supported by magnetic bearings, consists of the metallic shaft, composite rims of fiber-reinforced materials, and a hub that connects the rotor to the shaft. The delamination in the fiber wound composite rotor often lowered the performance of the flywheel energy storage system. In this work, an advanced hybrid composite rotor with a split hub was designed to both overcome the delamination problem in composite rim and prevent separation between composite rim and metallic shaft within all range of rotational speed. It was analyzed using a three-dimensional finite clement method. In order to demonstrate the predominant perfom1ance of the hybrid composite rotor with a split hub, a high spin test was performed up to 40,000 rpm. Four radial strains and another four circumferential strains were measured using a wireless telemetry system. These measured strains were in excellent agreement with the FE analysis. Most importantly, the radial strains were reduced using the hybrid composite rotor with a split hub, and all of them were compressive. As a conclusion, a compressive pressure on the inner surface of the proposed flywheel rotor was achieved, and it can lower the radial stresses within the composite rotor, enhancing the performance of the flywheel rotor.

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