• Title/Summary/Keyword: fiber analysis

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Manufacturing and Numerical Analysis of Glass Fiber Chopped Strand Mat Reinforced p-DCPD Composites Processed by S-RIM (S-RIM을 이용한 Glass Fiber Chopped Strand Mat 강화 p-DCPD 복합재료 제작 및 수치해석을 통한 공정 시간 예측)

  • YOO, HYEONGMIN;UM, MOONKWANG;CHOI, SUNGWOONG
    • Journal of Hydrogen and New Energy
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    • v.30 no.6
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    • pp.629-634
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    • 2019
  • Dicyclopentadiene is a low viscosity resin which forms a poly-dicyclopentadiene rapidly through ring opening metathesis polymerization (ROMP). This poly-dicyclopentadiene has outstanding properties of low-temperature, water and impact resistances. Due to these advantages, military and offshore structures try to apply the DCPD composites by using liquid composite molding process. In this study, 14%, 38% volume fraction fiber glass strand mat reinforced p-DCPD composites processed by structural reaction injection molding (S-RIM) which has resin-catalsyt mixing head and glass fiber preform in the mold. Additionally, S-RIM numerical analysis was conducted to predict the process time depending on fiber volume fraction and mold temperature. The process time is shorter when it has the lower fiber volume fraction or the higher mold temperature. At higher mold temperature, it is necessary to set the maximum mold temperature considering the resin curing time.

Dynamic Mechanical Properties of Natural Fiber/Polymer Biocomposites: The Effect of Fiber Treatment with Electron Beam

  • Han, Young-Hee;Han, Seong-Ok;Cho, Dong-Hwan;Kim, Hyung-Il
    • Macromolecular Research
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    • v.16 no.3
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    • pp.253-260
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    • 2008
  • Environmentally friendly biocomposites were made using plant-based natural fibers, such as henequen and kenaf. The natural fiber reinforced polypropylene (PP) and unsaturated polyester (UP) biocomposites were examined in terms of the reinforcing effect of natural fibers on thermoplastic and thermosetting polymers. Kenaf (KE) and henequen (HQ) fibers were treated with an electron beam (EB) of 10 and 200 kGy doses, respectively, or with a 5 wt% NaOH solution. Four types of biocomposites (KE/PP, HQ/PP, KE/UP and HQ/UP) were fabricated by compression molding and each biocomposite was characterized by dynamic mechanical analysis and thermogravimetric analysis. The kenaf fiber had the larger reinforcing effect on the dynamic mechanical properties of both PP and UP biocomposites than the henequen fiber. The highest storage modulus was obtained from the biocomposite with the combination of UP matrix and 200 kGy EB treated kenaf fibers.

Strength Analysis of Rear Upright Laminated with Carbon Fiber Composite for Leisure Purposed Small Electric Car (카본섬유 복합재 라미네이트를 적용한 레저용 소형 전기차량의 후륜 업라이트의 구조강도 해석)

  • Jang, Woongeun
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.3
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    • pp.273-280
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    • 2019
  • Carbon fiber composite laminate has been widely used in the area of sports applications such as race car, golf club, fishing rods, yacht. In this study, carbon fiber composite laminate was used in the rear upright of leisure purposed small size single-seat electric race car to reduce its unsprung mass of suspension system. The focus of this research is to investigate in finding optimal stacking lay-up of rear upright laminated with carbon fiber composite in the early design phase. Forces transferred from circuit road to rear upright were estimated through MBD(Multi-Body Dynamics)model of the rear suspension geometry. To evaluate the strength of the rear upright laminated with carbon fiber composite which generally behaves in an anisotropic or orthotropic manner, FEA(Finite Element Analysis) model suitable for composite materials was built followed by its strength was evaluated depending on different stacking lay-up. The result showed that Symmetric stacking lay-up [$45^{\circ}/-45^{\circ}/90^{\circ}/0^{\circ}$]s for frontal area and symmetric stacking lay-up with 1mm aluminum core [$45^{\circ}/-45^{\circ}/90^{\circ}/Core$]s for rear area were most suitable of 16 lay-up cases from the side of both strength based on Tasi-wu failure index and weight.

Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters (용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구)

  • Jeung, Woo Chang;Kim, Sam Soo;Lee, Sang Oh;Lee, Jaewoong
    • Textile Coloration and Finishing
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    • v.34 no.3
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    • pp.197-206
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    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.

The Effects of Temperature and Water Absorption on Failure Behaviors of Carbon / Aramid Fiber Composites (온도 및 수분이 탄소/아라미드 섬유 복합재의 파손거동에 미치는 영향)

  • Kwon, Woo Deok;Kwon, Oh Heon;Park, Woo Rim
    • Journal of the Korean Society of Safety
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    • v.37 no.4
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    • pp.11-19
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    • 2022
  • This paper presents the effects of high temperature and water absorption on the mechanical behaviors of carbon-aramid fiber composites, specifically their strength, elastic modulus, and fracture. These composites are used in industrial structures because of their high specific strength and toughness. Carbon fiber composites are vulnerable to the impact force of external objects despite their excellent properties. Aramid fibers have high elongation and impact absorption capabilities. Accordingly, a hybrid composite with the complementary properties and capabilities of carbon and aramid fibers is fabricated. However, the exposure of aramid fiber to water or heat typically deteriorates its mechanical properties. In view of this, tensile and flexural tests were conducted on a twill woven carbon-aramid fiber hybrid composite to investigate the effects of high temperature and water absorption. Moreover, a multiscale analysis of the stress behavior of the composite's microstructure was implemented. The results show that the elastic modulus of composites subjected to high temperature and water absorption treatments decreased by approximately 22% and 34%, respectively, compared with that of the composite under normal conditions. The crack behavior of the composites was well identified under the specimen conditions.

A Study on Design Variables for Increasing the Breaking Strength of Synthetic Fiber Chain

  • Kyeongsoo Kim;Seonjin Kim;Hyunwoo Cho;Dokyoun Kim;Yongjun Kang;Taewan Kim
    • Journal of Ocean Engineering and Technology
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    • v.37 no.1
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    • pp.31-37
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    • 2023
  • In this study, a fiber chain was developed to replace a steel chain using high-modulus polyethylene DM20. The pick count, wrapping count, and inner length were selected as the main design variables of the fiber chain and were analyzed to increase the breaking strength. Orthogonal array experiments were conducted, and the results were analyzed with respect to the breaking strength. The analysis revealed that the pick count and wrapping count had meaningful effects at significance levels within 5%. The main effect analysis revealed that a smaller pick count, larger wrapping count, and longer inner length caused the breaking strength to increase. With the wrapping count fixed at 1, a pick count less than -0.65, and an inner length greater than 0.38, the breaking strength was calculated to be greater than 300 kN. These results are expected be important factors in the derivation of an optimal combination of design variables to attain a fiber chain with a targeted strength.

Influence of Angle Ply Orientation on the Flexural Strength of Basalt and Carbon Fiber Reinforced Hybrid Composites

  • Mengal, Ali Nawaz;Karuppanan, Saravanan
    • Composites Research
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    • v.28 no.1
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    • pp.1-5
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    • 2015
  • In this paper the influence of fiber orientation of basalt and carbon inter-ply fabrics on the flexural properties of hybrid composite laminates was experimentally investigated. Four types of basalt/carbon/epoxy inter-ply hybrid composite laminates with varying angle ply orientation of reinforced basalt fiber and fixed orientation of carbon fiber were fabricated using hand lay-up technique. Three point bending test was performed according to ASTM 7264. The fracture surface analysis was carried out by scanning electron microscope (SEM). The results obtained from the four laminates were compared. Lay-up pattern of $[0B/+30B/-30B/0C]_S$ exhibits the best properties in terms of flexural strength and flexural modulus. Scanning electron microscopy results on the fracture surface showed that the interfacial de-bonding between the fibers and epoxy resin is a dominant fracture mode for all fiber lay-up schemes.

Fiber Orientation in Injection-Molded Short Fiber Composites with a Confocal Laser Scanning Microscope and Numerical Simulation (공초점 레이저 주사 현미경을 이용한 단섬유 복합재료 사출 성형물 내의 섬유 배열 측정 및 수치모사)

  • Lee, Kwang-Seok;Le, Seok-Won;Youn, Jae-Ryoun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.201-204
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    • 2001
  • A Confocal Laser Scanning Microscope (CLSM) is applied to determine three-dimensional fiber orientation states in injection-molded short fiber composites. Since the CLSM optically sections the composites, more than two planes either on or below the surface of composites can be obtained. Therefore, three dimensional fiber orientation states are determined without destruction. To predict the orientation states, velocity and temperature fields are calculated by using a hybrid FEM/FDM method. The change of orientation state during packing stage is also considered by employing a compressible Hele-Shaw model. The predicted orientation states show good agreement with measured ones. However, some differences are found at the end of cavity. They may result from other effects, which are not considered in the numerical analysis.

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A Rheological Analysis on the Semiconcentrated Fiber Suspensions Including Fiber-fiber Interactions (섬유간 상호작용을 고려한 진한 섬유현탁액에 대한 유변학적 해석)

  • 이성재
    • The Korean Journal of Rheology
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    • v.8 no.1
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    • pp.49-57
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    • 1996
  • 단섬유 강화복합재료의 가공공정에 있어서 유동 중에 일어나는 섬유 배향상태를 정 확히 예측하고 제어하는 일은 대단히 중요하다. 본 연구에서는 섬유현탁액의 거동을 살펴보 기 위하여 뉴톤유체를 매질로하는 섬유현탁액을 대상으로 하여 유변학적 해석을 하였다. 이 를 위해 섬유간 상호계수는 섬유배향상태의 함수의 섬유간 평균거리를 이용하여 계산하였는 데, 섬유간 평균거리는 변형된 Doi-Edwards의 방법을 이용하였다. 축대칭 압출팽창 문제를 예로 수치모사를 하여 본 저자들이 앞서 행한 결과와 비교하였다. 유동장을 축대칭 이차원 으로 하고 섬유배향을 삼차원 모두 고려하여 구한 수치모사의 결과는 실험과 잘 일치하였 다. 진한 섬유현탁액의 경우 섬유간 상호계수는 중요한 인자로서 이것을 섬유 배향상태에 의존하는데 이섬유간 상호계수를 섬유간 거리와 섬유배향상태의 함수로 나타내는 방법을 사 용하여 보다 실제적인 해석을 할수 있었다.

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Characterization of both adhesion and interfacial interaction between optical fiber coating and structural

  • Brotzu, A.;Felli, F.;Fiori, L.;Caponero, M.A.
    • Smart Structures and Systems
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    • v.4 no.4
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    • pp.439-448
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    • 2008
  • Optical fiber sensors are by now broadly accepted as an innovative and reliable device for structural health monitoring, to be used either embedded into or bonded on structures. The accuracy of the strain measurement achievable by optical fiber sensors is critically dependent on the characteristics of the bonding of the various interface layers involved in the sensor bonding/embedding (structure material and gluing agent, fiber coating and gluing agent, fiber coating and fiber core). In fact, the signal of the bonded/embedded optical fiber sensor must correspond to the strain experienced by the monitored structure, but the quality of each involved interface can affect the strain transfer. This paper faces the characterization, carried on by both mechanical tests and morphological analysis, of the strain transfer function resulting with epoxidic and vinylester gluing agent on polyimide and acrylate coated optical fibers.