• Journal of the Korea Institute of Building Construction
• /
• v.23 no.4
• /
• pp.359-367
• /
• 2023

This experimental study investigates the replacement of conventional Portland cement and sand with non-sintered cement and ferro-nickel slag to formulate eco-friendly cement mortar. The examination aimed to understand the strength properties of non-sintered cement mortar using ferro-nickel slag as fine aggregate by classifying mortar production types, fine aggregates, and curing methodologies. From flexural and compressive strength tests, it was observed that non-sintered cement mortars, incorporating ferro-nickel slag as fine aggregate, exhibited superior strength when compared to both plain mortar and steam-cured non-sintered mortar. This increased strength is attributed to the influence of the particle size, density, and absorption capabilities of the ferro-nickel slag. Furthermore, X-ray Diffraction(XRD) analyses of the mortars verified the presence of MgO, a component of ferro-nickel slag, in the form of a composite oxide. This finding substantiates the consistent strength manifestation of non-sintered cement mortars utilizing ferro-nickel slag as a fine aggregate.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2017.11a
• /
• pp.98-99
• /
• 2017

This study investigated the drying shrinkage and compressive strength properties of mortar by the blaine of ferro-nickel slag powder to estimate the applicability of ferro-nickel slag powder for cement replacement materials. As a test result, the blaine of ferro-nickel slag powder increased, the compressive strength increased and the shrinkage rate decreased.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2017.05a
• /
• pp.206-207
• /
• 2017

We investigated the fluidity and compressive strength properties of mortar by Grading Variation of Ferro-Nickel Slag Sand in order to improve the utilization of ferro-nickel which is the by-product produced by making stainless steel, in the construction industry.

• Resources Recycling
• /
• v.22 no.1
• /
• pp.42-47
• /
• 2013

Ferro-Nickel slag is a byproduct of Ferro-Nickel manufacturing process. Ferro-Nickel slag mostly discarded or used as aggregates despite having useful ingredients such as magnesium oxide and silicon oxide. This study tried to extract process for Mg ion using $H_2SO_4$ solution. And remove impurities and get high purity $Mg(OH)_2$ using NaOH. Mg ion was extracted with the Fe ion and other Ferro-Nickel slag composition by $H_2SO_4$ solution. It is important to control the pH because remove impurities and obtain high-purity $Mg(OH)_2$. The impurities were removed by precipitation of the hydroxides. After this process, we added NaOH and high-purity $Mg(OH)_2$ was obtained.

• Journal of the Korean Ceramic Society
• /
• v.47 no.6
• /
• pp.613-617
• /
• 2010

Ferro-Nickel slag is one of the by-products in Ferro-Nickel manufacturing process. The slag is composed of $SiO_2$, MgO, $Fe_2O_3$ and others. But the slag has been buried at landfill despite having valuable elements. This study tried to extract Mg ion and fabricate Mg compound from ferro-nickel slag using hydrochloric acid solution. Mg ion was extracted with Si, Fe and other ions in HCl solution. So reprocess was needed for gaining high purity Mg ion. It was thought that Si ion or $SiO_2$ precipitated in HCl solution and removed from solution in filtering process. Fe ion converted into $Fe(OH)_3$ after reacted with $NH_4OH$ and precipitated in HCl solution. After these process, the filtrate was composed of high purity Mg ion. $MgCl_2{\cdot}NH_4Cl{\cdot}6H_2O$ was obtained through drying of filtrate and this product was changed into MgO by burning process ($600^{\circ}C$-30 min). That is, 1st material or solution for manufacturing 2nd product was fabricated using acid dissolution method and other treatments.

• Journal of the Korean Recycled Construction Resources Institute
• /
• v.6 no.1
• /
• pp.120-127
• /
• 2011

Recently, there are problems due to the exhaustion of natural aggregate resources, and strict restrictions. In this study, the possibility of using Water Granulated Ferro-Nickel slag as a substitutive material of fine aggregate is determined from the properties of mechanical and durability for the concrete that is made with Water Granulated Ferro-Nickel slag. According to the test results, when the mixing rate of Water Granulated Ferro-Nickel Slag aggregates concrete is adjusted, up to 50% of its aggregates by mixing rate can be mixed with general aggregates. The optimum mix ratio is considered to be 40%. The freezing and thawing resistance of Water Granulated Ferro-Nickel Slag aggregates concrete is identical to that of general aggregates concrete, while the carbonation resistance is found to be same as or lower than that of general aggregates concretes.

• Proceedings of the Korean Institute of Building Construction Conference
• /
• 2022.04a
• /
• pp.17-18
• /
• 2022

Carbon dioxide emissions in the construction sector account for 38% of all industries, and environmental destruction is occurring due to indiscriminate use of natural resources. The purpose of this study is to develop by-product aggregate Non-Sintered Cement(NSC) that can replace sand used as natural aggregate and Portland cement. Therefore, Ground Granulated Blast Furnace Slag, Type C Fly Ash and Type F Fly Ash are used to replace cement, and water granulated ferro-nickel slag(FNS) is used to replace aggregate. The flow, compressive strength and flexural strength of the formulation using sand as an aggregate and the formulation replacing 100% FNS were compared. As a result of the experiment, the formulation using FNS had higher overall strength than the formulation using sand, and as the substitution rate of Type C fly ash increased, the strength was the best. Formulation using FNS is more fluid than using sand. Through this study, we show the possibility of 100% substitution of FNS and its applicability to secondary concrete products of by-product aggregate NSC.

• Journal of the Korea Institute of Building Construction
• /
• v.21 no.4
• /
• pp.281-291
• /
• 2021

To reduce the environmental load of the construction industry, there is a need to minimize construction and demolition by strengthening the eco-friendliness of building materials and extending the durable lifespan. Therefore, while many Hanok roof finishing methods have been proposed to address these problems, the current trend is to use the existing method due to issues such as economic feasibility, weight, and durability. The manufacturing method of clay roof tiles used as roofing materials for Hanok buildings is optimized by using a mixture of 64.5% Gyeongju clay, 15.0% kaolin, 15.0% FNS(Ferro Nickel Slag), and 5.5% MAS(Magnesia Aluminum Silicate) under optimal conditions. The results of the experiment involving firing at 1,125℃ showed that flexural strength of 12,102N, which is higher than the standard of KS F 3510, an absorption rate of 6.08%, a volume specific gravity of 2.15g/cm³, and the freeze-thaw properties were satisfied. A method for securing stable quality was studied.

• Magazine of RCR
• /
• v.15 no.1
• /
• pp.70-77
• /
• 2020

• Proceedings of the Korea Concrete Institute Conference
• /
• 2004.05a
• /
• pp.600-603
• /
• 2004

Recently, the river sands are in short supply. Gathering sea-sand will be faced with difficulty. Alternative aggregates for concrete are estimated by many researchers. The aggregates are blast furnace slag, steel slag, copper slag, ferro-nickel slag and recycled aggregate and etc. Nevertheless steel slag has been limited in practical use due to its expansibility which is occurred reaction with water and free CaO in slag. Most recently stable management method is to minimize the expansibility researched and developed. First of all, slump, air content, compressive strength and flexural strength are measured in concrete. An estimate is made of the segregation of concrete containing atomized steel slag by Image Analyser program.