• Title/Summary/Keyword: fault diagnosis system

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On-line fault diagnosis of a distillation column using time-delay neural network (Time-Delay Neural Network를 이용한 증류탑의 on-line 고장 진단)

  • 이상규;박선원
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.1109-1114
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    • 1992
  • Modern chemical processes are becoming more complicated. The sophisticated chemical processes have needed the fault diagnosis pxpert systems that can detect and diagnose the fault diagnosis expert systems that can detect and diagnose the faults of some processes and give and advice to the operator in the event of process faults. We present the Time-Delay Neural Network(TDNN) approach for on-line fautl diagnosis. The on-line fault diagnosis system finds the exact origin of the fault of which the symptom is propagated continuously with time. The proposed method has been applied to a pilot distillation column to show the merits and applicability of the TDNN.

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A Case Study on Diagnosis and Checking for Machine-Tools with an OAC (개방형 컨트롤러를 갖는 공작기계에 적합한 진단 및 신호점검사례)

  • 김동훈;송준엽;김경돈;김찬봉;김선호;고광식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.292-297
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    • 2004
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

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Wire Rope Fault Detection using Probability Density Estimation (확률분포추정기법을 이용한 와이어로프의 결함진단)

  • Jang, Hyeon-Seok;Lee, Young-Jin;Lee, Kwon-Soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.11
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    • pp.1758-1764
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    • 2012
  • A large number of wire rope has been used in various inderstiries as Cranes and Elevators from expanding the scale of the industrial market. But now, the management of wire rope is used as manually operated by rope replacement from over time or after the accident.It is caused to major accidents as well as economic losses and personal injury. Therefore its time to need periodic fault diagnosis of wire rope or supply of real-time monitoring system. Currently, there are several methods has been reported for fault diagnosis method of the wire rope, to find out the feature point from extracting method is becoming more common compared to time wave and model-based system. This method has implemented a deterministic modeling like the observer and neural network through considering the state of the system as a deterministic signal. However, the out-put of real system has probability characteristics, and if it is used as a current method on this system, the performance will be decreased at the real time. And if the random noise is occurred from unstable measure/experiment environment in wire rope system, diagnostic criterion becomes unclear and accuracy of diagnosis becomes blurred. Thus, more sophisticated techniques are required rather than deterministic fault diagnosis algorithm. In this paper, we developed the fault diagnosis of the wire rope using probability density estimation techniques algorithm. At first, The steady-state wire rope fault signal detection is defined as the probability model through probability distribution estimate. Wire rope defects signal is detected by a hall sensor in real-time, it is estimated by proposed probability estimation algorithm. we judge whether wire rope has defection or not using the error value from comparing two probability distribution.

Fault Diagnosis of 3 Phase Induction Motor Drive System Using Clustering (클러스터링 기법을 이용한 3상 유도전동기 구동시스템의 고장진단)

  • Park, Jang-Hwan;Kim, Sung-Suk;Lee, Dae-Jong;Chun, Myung-Geun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.6
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    • pp.70-77
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    • 2004
  • In many industrial applications, an unexpected fault of induction motor drive systems can cause serious troubles such as downtime of the overall system heavy loss, and etc. As one of methods to solve such problems, this paper investigates the fault diagnosis for open-switch damages in a voltage-fed PWM inverter for induction motor drive. For the feature extraction of a fault we transform the current signals to the d-q axis and calculate mean current vectors. And then, for diagnosis of different fault patterns, we propose a clustering based diagnosis algorithm The proposed diagnostic technique is a modified ANFIS(Adaptive Neuro-Fuzzy Inference System) which uses a clustering method on the premise of general ANFIS's. Therefore, it has a small calculation and good performance. Finally, we implement the method for the diagnosis module of the inverter with MATLAB and show its usefulness.

Fault Diagnosis and Recovery of a Thermal Error Compensation System in a CNC Machine Tool (CNC 공작기계에서 열변형 오차 보정 시스템의 고장진단 및 복구)

  • 황석현;이진현;양승한
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.135-141
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    • 2000
  • The major role of temperature sensors in thermal error compensation system of machine tools is improving machining accuracy by supplying reliable temperature data on the machine structure. This paper presents a new method for fault diagnosis of temperature sensors and recovery of faulted data to establish the reliability of thermal error compensation system. The detection of fault and its location is based on the correlation coefficients among temperature data from the sensors. The multiple linear regression model which is prepared using complete normal data is also used fur the recovery of faulted data. The effectiveness of this method was tested by comparing the computer simulation results and measured data in a CNC machining center.

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Fault Detection System Development for a Spin Coater Through Vibration Assessment (스핀코터의 진동 평가를 통한 이상 검출 시스템 개발)

  • Moon, Jun-Hee;Lee, Bong-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.47-54
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    • 2009
  • Spin coaters are the essential instruments in micro-fabrication processes, which apply uniform thin films to flat substrates. In this research, a spin coater diagnosis system is developed to detect the abnormal operation of TFT-LCD process in real time. To facilitate the real-time data acquisition and analysis, the circular-buffered continuous data transfer and the short-time Fourier transform are applied to the fault diagnosis system. To determine whether the system condition is normal or not, a steady-state detection algorithm and a frequency spectrum comparison algorithm using confidence interval are newly devised. Since abnormal condition of a spin coater is rarely encountered, algorithm is tested on a CD-ROM drive and the developed program is verified by a function generator. Actual threshold values for the fault detection are tuned in a spin coater in process.

A model-based fault diagnosis in uncertain systems

  • Kwon, Oh-Kyu;Sung, Yul-Wan
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1210-1215
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    • 1990
  • This paper deals with the fault diagnosis problem in uncertain linear systems having undermodelling, linearization errors and noise inputs. The new approach proposed in this paper uses an appropriate test variable and the difference between system parameters which are estimated by the least squares method to locate the fault. The singular value decomposion is used to decouple the correlation between the estimated system parameters and to observe the trend of parameter changes. Some simulations applied to aircraft ergines show good allocation of the fault even though the system model has significant uncertainties. The feature of the approach is to diagnose the uncertain system through simple parameter operations and not to need complex calculations in the diagnosis procedure as compared with other methods.

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RBR Based Network Configuration Fault Management Algorithms using Agent Collaboration (에이전트들 간의 협력을 통한 RBR 기반의 네트워크 구성 장애 관리 알고리즘)

  • Jo, Gwang-Jong;An, Seong-Jin;Jeong, Jin-Uk
    • The KIPS Transactions:PartC
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    • v.9C no.4
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    • pp.497-504
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    • 2002
  • This paper proposes fault diagnosis and correction algorithms using agent collaboration, and a management model for managing network configuration faults. This management model is composed of three processes-fault detection, fault diagnosis and fault correction. Each process, based on RBR, operates on using rules which are consisted in Rule-based Knowledge Database. Proposed algorithm selves the complex fault problem that a system could not work out by itself, using agent collaboration. And the algorithm does efficiently diagnose and correct network configuration faults in abnormal network states.

A study of system development for on-line monitoring and fault diagnosis of a concrete plant (콘크리트 플랜트의 온-라인 감시 및 고장진단을 위한 시스템 개발에 대한 연구)

  • 공영준;장태규;양원영
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.228-232
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    • 1993
  • This paper describes a on-line monitoring and fault diagnosis system designed for the automation of a medium-size concrete plant. The system is based on the structure of a hardware system of data acquisition and a personal computer. Simulation results are presented to illustrate the system operation. It applies the preconstructed rules to the plant data for the diagnosis of weighing processes.

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An Advanced Fault Diagnosis System

  • Park, Young-Moon;Ahn, Bok-Shin;Lee, Heung-Jae
    • Journal of Electrical Engineering and information Science
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    • v.2 no.5
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    • pp.45-50
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    • 1997
  • This paper present an advanced fault diagnosis expert system to assist the operators at local control center. The system utilizes all th information available in a local control center for the better diagnostic performance. The major feature of the system is dealing with multiple faults diagnosis based on the certainty factor method for the reasoning process. the overall performance and the generality are also enhanced by utilizing the general topological knowledge. ASCADA simulator is also developed for he test and demonstration.

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