• Title/Summary/Keyword: fatigue reliability

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Fatigue Reliability Evaluation of an In-service Steel Bridge Using Field Measurement Data (현장계측데이터를 활용한 공용 중 강교량의 피로 신뢰도평가)

  • Lee, Sang Hyeon;An, Lee-Sak;Park, Yeun Chul;Kim, Ho-Kyung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.5
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    • pp.599-606
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    • 2022
  • Strain gauges and the bridge weigh-in-motion (BWIM) method are the representative field measurement methods used for fatigue evaluationsof a steel bridge-in-service. For a fatigue reliability evaluation to assess fatigue damage accumulation, the effective stress range and the number of stress cycles applied as the fatigue details can be estimated based on the AASHTO Manual for Bridge Evaluations with the field measurement data of the target bridge. However, the procedure for estimating the effective stress range and the stress cycles from field measurement data has not been explicitly presented. Furthermore, studies that quantitatively compare differences in fatigue evaluation results according to the field measurement data type or processing method used are still insufficient. Here, a fatigue reliability evaluation is conducted using strain and BWIM data that are measured simultaneously. A frame model and a shell-solid model were generated to examine the effect of the accuracy of the structural analysis model when using BWIM data. Also, two methods of handling BWIM data when estimating the effective stress range and average daily cycles are defined. As a result, differences in evaluation results according to the type of field measurement data used, the accuracy of the structural analysis model, and the data handling method could be quantitatively confirmed.

Reliability Estimation of End Beam for Uncorved Freight Car using Damage Summation Method (신뢰성 분석을 이용한 무개화차용 엔드빔의 피로수명 평가와 계획예방정비)

  • Lee, Kyoung-Young;Jeong, Joo-Heon;Baek, Seok-Heum;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.394-399
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    • 2004
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It don't adapt corrective maintenance which repairs a poor pan after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam for uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

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A Study on the Creep Characteristics of Solder of 63 Sn-37Pb (63Sn-37Pb 땜납의 크리프 특성에 관한 연구)

  • 이억섭;김의상
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.138-144
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    • 2004
  • The initiation and the propagation of solder joint crack depend on its environmental conditions, such as high temperature creep and thermal fatigue. Creep is known to be the most important factor for the mechanical failure of solder joints in micro-electronic components and micro-systems. This is mainly caused by the different thermal expansion coefficients of the materials used in the micro-electronic packages. To determine the reliability of solder joints and consequently the electronic components, the characterization of the creep behavior of this group of materials is crucial. This paper is to apply the theory of creep into solder joints and to provide related technical information needed for evaluation of reliability of solder joint to failure. 63Sn-37Pb solder was used in this study. This paper experimentally shows a way to enhance the reliability of solder joints.

Development of the Condition Assessment Scheme of Aged Ships (노후선박의 Condition Assessment Scheme의 개발)

  • 박영일;백점기;이제명;고재용
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.77-82
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    • 2004
  • This study presents reliability assessment of merchant ships with focus on hull girder ultimate limit state, taking into account the time-dependent effects of corrosion, fatigue cracking and local denting. Some considerations for establishing a reliability-based repair and maintenance scheme are also made so as to keep a ship's hull girder strength reliability at an acceptable level even later in life.

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Reliability of Metal Electrode for Flexible Electronics (유연성 소자용 금속 전극의 신뢰성 연구 동향)

  • Kim, Byoung-Joon
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.4
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    • pp.1-6
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    • 2013
  • Recently, various types of flexible devices such as flexible displays, batteries, e-skins and solar cell panels have been reported. Most of the researches focus on the development of high performance flexible device. However, to realize these flexible devices, the long-term reliability should be guaranteed during the repeated deformations of flexible devices because the direct mechanical stress would be applied on the electronic devices unlike the rigid Si-based devices. Among various materials consisting electronics devices, metal electrode is one of the weakest parts against mechanical deformation because the mechanical and electrical properties of metal films degrade gradually due to fatigue damage during repeated deformations. This article reviews the researches of fatigue behavior of thin metal film, and introduces the methods to enhance the reliability of metal electrode for flexible device.

Endurance Evaluation and Fatigue Property fo Axle Housing (Axle Housing의 내구성 판단과 피로특성)

  • Byeon, Hui-Mun;Lee, Sun-Bok
    • 한국기계연구소 소보
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    • s.13
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    • pp.3-13
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    • 1984
  • Fatigue failure of axle housing could cause many injuries and much financial loss. This challenges the engineer to improve design decisions involving fatigue. Endurance evaluation of axle housing is great interest to auto-mobile manufacturers for the sake of safety and reliability. Axle housing is subjected to gross vehicle weight(G.V.W)as mean load and alternating load. Theoretical design diagram involving mean and alternating stresses is used for the evaluation of axle housing fatigue endurance with the equivalent stress of fatigue critical area on the axle housing. Four point bending fatigue tests on axle housing with constant amplitude loading at approximately R=0 were performed with 50 ton servohydraulic strucural fatigue testing machine developed at KIMM. Specimens were made with the same material STKM 13B as the axle housing and tested to obtain S_N data. Five specimens of STKM 13B were tested at 253.61 MPa and weibull distribution was obtained at the same stress level. Material data and structural data were compares and fatigue stress property factor and fatigue life property factor were obtained.

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Fatigue Strength Analysis and Reliability Analysis of D/H VLCC (D/H VLCC의 피로강도해석과 피로 신뢰성해석)

  • Yang, P.D.C.;Lee, J.S.;Yoon, J.H.;Seo, Y.S.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.2
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    • pp.64-74
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    • 1997
  • The necessity and importance of fatigue failure to variable load has been appreciated as the structural design technique develops and use of high tensile steel is increasing. This is much more appreciated for a large ship such as VLCC. The rigorous fatigue analysis and safety assessment should be, hence, carried out at the design stage to avoid the possibility of fatigue failure and to achieve the design result having a sufficient structural safety to fatigue strength. This paper deals with an efficient spectral fatigue analysis of ship structures by introducing the concept of stress influence coefficient. In the process included are probabilistic loading analysis, evaluation of long-term distribution of stress range and estimation of fatigue life applying the spectral fatigue analysis. An integrated computer program has been developed in which reliability analysis to fatigue strength is also included and has been applied to D/H VLCC.

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Study on the Fatigue Test and the Accelerated Life Test for Dental Implant using Universal-Joint Test Type (유니버설조인트 시험방식을 이용한 치과용 임플란트의 피로시험 및 가속수명시험에 관한 연구)

  • Do, Gyeong Hun;Lee, Seok Jin;Kim, Jong Mi;Kim, Sung Min
    • Journal of Applied Reliability
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    • v.17 no.1
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    • pp.50-57
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    • 2017
  • Purpose : This paper is a comparative analysis results of the fatigue test for dental implants and accelerated life test by using a static type loading device commonly used in Korea and a dynamic type loading device (universal-joint) recommended by FDA. Methods : Fatigue tests of dental implant is based on ISO 14801 and classified into static load test and dynamic load test. The tests were carried out on three test specimens by four load stress steps under each loading device. For analysis on failure mode such as crack, fracture and permanent deformation of test specimens, we used X-ray three-dimensional computed tomography on test specimens before and after the fatigue tests. The design of the accelerated life test was based on the analysis results of the fatigue life data obtained from the dynamic load test and the statistical analysis software (Minitab ver.15) was used to analyze the appropriate life distribution. Results : As a result of the fatigue tests and the accelerated life tests at same acceleration condition under each test method, the fatigue life under the dynamic type loading device (universal-joint) was shorter than when static type loading device was applied. Conclusion : This paper can be used as a reference when the universal-joint type loading device for implants fatigue test is applied as ISO 14801.

Strain energy-based fatigue life prediction under variable amplitude loadings

  • Zhu, Shun-Peng;Yue, Peng;Correia, Jose;Blason, Sergio;De Jesus, Abilio;Wang, Qingyuan
    • Structural Engineering and Mechanics
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    • v.66 no.2
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    • pp.151-160
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    • 2018
  • With the aim to evaluate the fatigue damage accumulation and predict the residual life of engineering components under variable amplitude loadings, this paper proposed a new strain energy-based damage accumulation model by considering both effects of mean stress and load interaction on fatigue life in a low cycle fatigue (LCF) regime. Moreover, an integrated procedure is elaborated for facilitating its application based on S-N curve and loading conditions. Eight experimental datasets of aluminum alloys and steels are utilized for model validation and comparison. Through comparing experimental results with model predictions by the proposed, Miner's rule, damaged stress model (DSM) and damaged energy model (DEM), results show that the proposed one provides more accurate predictions than others, which can be extended for further application under multi-level stress loadings.

Evaluation of Bending Fatigue Testing of Austempered Ductile Iron Spur Gears (오스템퍼링 구상흑연주철 평기어의 굽힘피로시험평가에 관한 연구)

  • Lv, Jian Hua;Zhou, Rui;Xu, Yang;Qin, Zhen;Zhang, Qi;Lyu, Sungki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.1-7
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    • 2020
  • An experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears was performed using a Zwick fatigue tester. The gear material was manufactured using vertical continuous casting, resulting in the radius of the graphite grains being smaller. The stress-number of cycles curve (S-N curve) for the bending fatigue strength of the ADI spur gears thus manufactured, without any specific surface treatments, was obtained using post-processing software. It was observed that when the reliability was 50%, the allowable root stress was 610 MPa. was calculated using an analytical method as well as the finite element method, and the difference between the values calculated using the two methods is only 7%. This study provides a reliable basis to rate the reliability design of small gearboxes in automation in the future.