• Title/Summary/Keyword: fatigue load test

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Comparison and Evaluation of Load Test Methods for Aluminum Car Body (알루미늄 차체 하중 시험 방법에 관한 비교 평가)

  • 서승일;박춘수;신병천
    • Journal of the Korean Society for Railway
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    • v.7 no.1
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    • pp.32-36
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    • 2004
  • Aluminum carbody for rolling stocks is light and perfectly recycled, but includes severe defects which are very dangerous to fatigue strength. Static load test has been performed up to date to assess structural safety of the carbody. However, static load test is not sufficient to evaluate fatigue strength of the carbody, because fatigue failure is caused by dynamic load. In this study, the established load test methods for carbody are described and the characteristics of the methods are discussed. Also, a testing method to simulate dynamic loading condition is proposed for evaluation of fatigue strength of the carbody. The results by the proposed testing method are compared with the results by the static load test and new findings are discussed.

Experimental Method for Durability Evaluation of a Chisel Mounted on a Composite Working Implement

  • Han, Jeongwoo;Moon, Sanggon;Lee, Geunho;Kang, Daesik
    • Journal of Biosystems Engineering
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    • v.42 no.4
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    • pp.251-257
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    • 2017
  • Purpose: A chisel mounted on working implement, such as agricultural machinery used in irregular farming conditions, is subjected to highly variable fatigue loading during work. To ensure the safety of the chisel on a working implement for the duration of its service life, fatigue testing must be performed with the proper fatigue test load conditions. In this study, working loads for a chisel were developed by reconstructing loads from strain gage data collected during field tests and used to conduct fatigue tests on the chisel component. Methods: FE analysis with nCode software was utilized to select the proper quantity and locations of strain gages for load measurements. A fatigue test was performed to experimentally verify the fatigue strength of the chisel and to evaluate the validity of the load history developed with the load reconstruction technique. Results: A strain history for the chisel was obtained from data collected during field tests. The data was filtered for the 14-16 km/h speed range, connected, and merged. The chisel load history was developed using the load reconstruction technique. The resulting load history was expressed as a load spectrum using the rain-flow counting method. Conclusions: A fatigue test was conducted on a chisel under a constant load condition with an equivalent load amplitude and number of cycles, as calculated by Miner's Rule for linear damage accumulation. During the fatigue test, there were no cracks at any position. It is concluded that the fatigue test method proposed in this study can be utilized successfully as a durability evaluation method for the chisel.

Experimental study on fatigue behavior of innovative hollow composite bridge slabs

  • Yang Chen;Zhaowei Jiang;Qing Xu;Chong Ren
    • Steel and Composite Structures
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    • v.46 no.6
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    • pp.745-757
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    • 2023
  • In order to study the fatigue performance of the flat steel plate-lightweight aggregate concrete hollow composite bridge slab subjected to fatigue load, both static test on two specimens and fatigue test on six specimens were conducted. The effects of the arrangement of the steel pipes, the amplitude of the fatigue load and the upper limit as well as lower limit of fatigue load on failure performance were investigated. Besides, for specimens in fatigue test, strains of the concrete, residual deflection, bending stiffness, residual bearing capacity and dynamic response were analyzed. Test results showed that the specimens failed in the fracture of the bottom flat steel plate regardless of the arrangement of the steel pipes. Moreover, the fatigue loading cycles of composite slab were mainly controlled by the amplitude of the fatigue load, but the influences of upper limit and lower limit of fatigue load on fatigue life was slight. The fatigue life of the composite bridge slabs can be determined by the fatigue strength of bottom flat steel plate, which can be calculated by the method of allowable stress amplitude in steel structure design code.

Performance Tests and Development of the Cyclic Load Device Using a Bellows (벨로우즈를 이용한 반복 하중부과장치의 개발 및 성능시험)

  • Choi, Myoung-Hwan;Cho, Man-Soon;Park, Sung-Jae;Kim, Bong-Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.903-909
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    • 2007
  • A fatigue capsule is one of the special capsules to investigate the fatigue characteristics of the nuclear materials during an irradiation test in a research reactor, HANARO. In this study, the performance test and the preliminary fatigue test results by using a cyclic load device newly developed for a fatigue capsule are described. In order to obtain the characteristics such as a realization and a controllability of the periodic wave shape and the relationship between the pressure and the load, a spring and rigid bar specimens are used. The fatigue test for the 316L stainless steel specimen with 1.8mm in diameter and 12.5mm in gage length is also performed under the same conditions as the temperature($550^{\circ}C$) of the specimen during irradiation tests. As a result of the test, the fracture of the specimen occurs at a total of 70,120 cycles(about 12 days), and the displacement in this case is 2.02 mm. It is expected that these results will be used for determining test conditions and a comparison of the in-pile fatigue test results.

Fatigue characteristics of the IT girder for railroad (철도교용 IT거더의 피로특성)

  • Choi, Sang-hyun;Lee, Chang-soo
    • Journal of the Society of Disaster Information
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    • v.6 no.1
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    • pp.140-152
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    • 2010
  • In designing a railroad bridge, the fatigue is one of the main factors to be considered for ensuring safe operation. Especially, for a new type of a structural member, which has not been adopted to railroad bridges, the fatigue performance should be checked. In this paper, the fatigue characteristics of an IT girder are examined. The IT girder is a new type of a prestressed concrete girder which has two prestressed H-beams in the top of the girder to give the girder additional sectional capacity. To obtain the fatigue performance, a 10m IT girder specimen is designed, and a repeated load test is performed by applying the load cyclically two million times. The magnitude of the repeated load is determined considering the stress level under the service condition. During the test, static load tests are performed to identify the stiffness degradation. The fatigue performance of the girder is checked according to the Japanese and the CEB-FIB design codes. The fatigue test result shows that the IT girder satisfies both design codes.

Fatigue Strength Evaluation of the Aluminum Car body of Urban Transit Unit by Large Scale Dynamic Load Test (도시철도차량 알루미늄 차체의 동적 하중 시험에 의한 피로 강도 평가)

  • Seo, Sung-Il;Park, Choon-Soo;Shin, Byung-Cheon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1051-1055
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    • 2003
  • Aluminum carbody for rolling stocks is light and perfectly recycled, but includes severe defects which are very dangerous to fatigue strength. Structural integrity assessment for the carbody by static load test has been performed up to date. In this study, to evaluate fatigue strength of the aluminum carbody of urban transit unit. a testing method to simulate dynamic loading condition was proposed and the fatigue strength of the carbody was evaluated. The dynamic load test results showed that the alternating stress ranges were different from the estimated ranges based on the static test results. Excessive stress ranges at the center are thought to come from the flexible motion of the carbody. published fatigue test data for aluminum components, but variation of alternating acceleration along the length due to flexibility of carbody yielded unexpected results. Because fatigue strength based on the static test results may be overestimated at the center, modification of testing method is necessary.

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Cyclic fatigue resistance tests of Nickel-Titanium rotary files using simulated canal and weight loading conditions

  • Cho, Ok-In;Versluis, Antheunis;Cheung, Gary S.P.;Ha, Jung-Hong;Hur, Bock;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • v.38 no.1
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    • pp.31-35
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    • 2013
  • Objectives: This study compared the cyclic fatigue resistance of nickel-titanium (NiTi) files obtained in a conventional test using a simulated canal with a newly developed method that allows the application of constant fatigue load conditions. Materials and Methods: ProFile and K3 files of #25/.06, #30/.06, and #40/.04 were selected. Two types of testing devices were built to test their fatigue performance. The first (conventional) device prescribed curvature inside a simulated canal (C-test), the second new device exerted a constant load (L-test) whilst allowing any resulting curvature. Ten new instruments of each size and brand were tested with each device. The files were rotated until fracture and the number of cycles to failure (NCF) was determined. The NCF were subjected to one-way ANOVA and Duncan's post-hoc test for each method. Spearman's rank correlation coefficient was computed to examine any association between methods. Results: Spearman's rank correlation coefficient (${\rho}$ = -0.905) showed a significant negative correlation between methods. Groups with significant difference after the L-test divided into 4 clusters, whilst the C-test gave just 2 clusters. From the L-test, considering the negative correlation of NCF, K3 gave a significantly lower fatigue resistance than ProFile as in the C-test. K3 #30/.06 showed a lower fatigue resistance than K3 #25/.06, which was not found by the C-test. Variation in fatigue test methodology resulted in different cyclic fatigue resistance rankings for various NiTi files. Conclusions: The new methodology standardized the load during fatigue testing, allowing determination fatigue behavior under constant load conditions.

Fatigue Strength Evaluation of LCV Leaf spring Considering Road Load Response II (도로 하중조건을 고려한 상용차 판스프링의 피로강도 평가 II)

  • Sohn, Il-Seon;Bae, Dong-Ho;Jung, Won-Seok;Jung, Won-Wook;Park, Sun-Cheol
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1127-1132
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    • 2003
  • Suspension system of vehicle have enough endurance during its life time to protect passenger. Spring is one of major part of vehicle. Thus, a fatigue strength evaluation for leaf spring based on road load response was carried out. At first, strain of leaf spring is measured on the city condition and proving ground condition. And next, the damage analysis of road load response data was carried out. And fatigue test of leaf spring were also carried out. Based on -N life relation, fatigue life of leaf spring was evaluated at belgian mode, city mode and drawing test specification. After that, it is compared the design life of leaf spring and evaluated fatigue life by belgian mode, city mode and drawing test specification. From the above, the maximum load-fatigue life relation of leaf spring was defined by test. and new test target of belgian mode and city mode was proposed to accept design specification of leaf spring. It is expect that proposed test target can verify leaf spring fatigue endurance at specific road condition.

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A Study on Shear-Fatigue Behavior of Reinforced Concrete Beams using High Strength Concrete (고강도 콘크리트를 사용한 철근콘크리트 보의 전단피로거동에 관한 연구)

  • 곽계환;박종건
    • Journal of the Korea Concrete Institute
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    • v.11 no.5
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    • pp.119-130
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    • 1999
  • Recently, as the building structure has been larger, higher, longer and more specialized, the demand of material with high-strength concrete for building has been increasing. In this research, silica-fume was used as an admixture in order to get a high-strength concrete. From the test result, High-strength concrete with cylinder strength of 1,200kgf/$\textrm{cm}^2$ in 28-days was produced and tested. The static test was carried out to measure the ultimate load, the initial load of flexural and diagonal cracking, crack patterns and fracture modes. The load versus strain and load versus deflection relations were obtained from the static test. The relation of cycle loading to deflections on the mid-span, the crack propagation and the modes of failure according to cycle number, fatigue life and S-N curve were observed through the fatigue test. Based on the fatigue test results, high-strength reinforced concrete beams failed to 57~66 percent of the static ultimate strength. Fatigue strength about two million cycles from S-N curves was certified by 60 percent of static ultimate strength.

Fatigue characteristics of the IT girder for railroad (철도교용 IT거더의 피로특성)

  • Choi, Sang-hyun;Lee, Chang-soo
    • Journal of the Society of Disaster Information
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    • v.6 no.2
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    • pp.119-130
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    • 2010
  • In designing a railroad bridge, the fatigue is one of the main factors to be considered for ensuring safe operation. Especially, for a new type of a structural member, which has not been adopted to railroad bridges, the fatigue performance should be checked. In this paper, the fatigue characteristics of an IT girder are examined. The IT girder is a new type of a prestressed concrete girder which has two prestressed H-beams in the top of the girder to give the girder additional sectional capacity. To obtain the fatigue performance, a 10m IT girder specimen is designed, and a repeated load test is performed by applying the load cyclically two million times. The magnitude of the repeated load is determined considering the stress level under the service condition. During the test, static load tests are performed to identify the stiffness degradation. The fatigue performance of the girder is checked according to the Japanese and the CEB-FIB design codes. The fatigue test result shows that the IT girder satisfies both design codes.