• Title/Summary/Keyword: fatigue lives

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A Study on the Effect of Stress Concentration Factor Determined by 3D-ESPI System on the Fatigue Life (3D-ESPI 시스템을 이용하여 결정된 응력집중계수가 피로수명에 미치는 영향에 관한 연구)

  • 김경수;심천식
    • Journal of Ocean Engineering and Technology
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    • v.16 no.1
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    • pp.46-51
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    • 2002
  • Fatigue life estimation by the theoretical stress concentration factors are, in general, considerably different from test results. And in calculating stress concentration factor, it is very difficult to consider actual geometry and material property which are the notch shapes, imperfections or defects of materials such as porosities inclusions and casting defects, etc. Therefore, the paper deals with the experimental method to find out the more exact stress concentration factors by measuring the strain distributions on each specimen by 3D-ESPI(Electronic Speckle Pattern Interferometry) System. Then the fatigue lives are compared between theoretical calculations using stress concentration factors determined by 3D-ESPI system and fatigue test results.

Analysis of Fatigue Damage at Wheel under Variable Load (불규칙 하중을 받는 휠에서의 피로 파손 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.753-759
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    • 2010
  • The variable fatigue load is simulated in this study. The stability and the life of the material are analyzed theoretically by Ansys program. These results are successfully applied to the practical wheel to predict the prevention of fracture and the endurance. The life and the damage on the every part of the fatigue specimen can be predicted. As the available lives are compared for every loading variation, the rain flow and damage matrix results can be helpful in determining the effects of small stress cycles in any loading history. The rainbow and damage matrices illustrate the possible effects of infinite life. The safety and stability of wheel and the other practical structures according to the variable load can be estimated by using the results of this study.

Residual Stress Fields and Fatigue Crack Growth Retardation Induced by Ring-Indentation (균열선단에 링압인 부가에 의한 잔류응력장분포와 피로균열성장지연)

  • Lim, W.K.;Song, J.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.597-602
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    • 2001
  • A method for the retardation of fatigue crack growth using ring indentation at the vicinity of a crack is examined. Residual stresses near crack tip are evaluated using fracture mechanics approach. The motivation is to develop a simple and effective method for obtaining an increase in fatigue lives to total failure of materials with crack. Fatigue testing of aluminum specimen showed that the retardation effects are observed after the application of the method.

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Fatigue Crack Growth Retardation Using Ring Indentation (링압인을 이용한 피로균열의 성장지연효과)

  • Im,Won-Gyun;Song,Jeong-Hun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.10
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    • pp.27-33
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    • 2003
  • A method for the retardation of fatigue crack growth using ring indentation at the vicinity of a crack is examined. Residual stresses near crack tip are evaluated using fracture mechanics approach using the Bueckner weight function. The motivation is to develop a simple and effective method for obtaining an increase in fatigue lives to total failure of materials with crack. Fatigue testing of aluminum specimen showed that the retardation effects are observed after the application of the method.

Fatigue life evaluation of socket welded pipe with incomplete penetration defect: I-test and FE analysis

  • Lee, Dong-Min;Kim, Seung-Jae;Lee, Hyun-Jae;Kim, Yun-Jae
    • Nuclear Engineering and Technology
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    • v.53 no.11
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    • pp.3852-3859
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    • 2021
  • This paper presents experimental and numerical analysis results regarding the effects of an incomplete penetration defect on the fatigue lives of socket welded pipes. For the experiment, four-point bending fatigue tests with various defect geometries (defect depth and circumferential length) were performed, and test results are presented in terms of stress-life data. The results showed that for circumferentially short defects, the fatigue life tends to increase with increasing crack depth, but for longer defects, the trend becomes the opposite. Finite element analysis showed that for short defects, the maximum principal stress decreases with increases in crack depth. For a longer defect, the opposite trend was found. Furthermore, the maximum principal stress tends to increase with an increase in defect length regardless of the defect depth.

Evaluation of Fatigue Life on Alloy 617 Base Metal and Alloy 617/Alloy 617 Weld Joints under Low Cycle Fatigue Loading (저사이클피로 하중하의 Alloy 617 모재와 용접부재에 대한 피로 수명 평가)

  • Dewa, Rando Tungga;Kim, Seon-Jin;Kim, Woo-Gon;Kim, Min-Hwan
    • Journal of Power System Engineering
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    • v.18 no.5
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    • pp.122-128
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    • 2014
  • Generally, the mechanical components and structures are joined by many welding techniques, and therefore the welded joints are inevitable in the construction of structures. The Alloy 617 was initially developed for high temperature applications above $800^{\circ}C$. It is often considered for use in aircraft and gas turbines, chemical manufacturing components, and power generation structures. Especially, the Alloy 617 is the primary candidate for construction of intermediate heat exchanger (IHX) on a very high temperature reactor (VHTR) system. In the present paper, the low cycle fatigue (LCF) life of Alloy 617 base metal (BM) and the gas tungsten arc welded (GTAWed) weld joints (WJ) are evaluated by using the previous experimental results under strain controlled LCF tests. The LCF tests have been performed at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. The LCF lives for the BM and WJ have been evaluated from the Coffin-Manson and strain energy based life methods. For both the BM and WJ, the LCF lives predicted by both Coffin-Manson and strain energy based life methods was found to well coincide with the experimental data.

Fatigue Strength Assessment of A Longitudinal Hatch Coaming in a 3800 TEU Containership by ABS Dynamic Approach

  • Cui, Weicheng;Yang, Chunwen;Hu, Jiajun
    • Journal of Ship and Ocean Technology
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    • v.3 no.4
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    • pp.35-51
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    • 1999
  • Fatigue strength assessment procedures have been implemented in the ship design rules by many classification societies. However, a large variation tin the details of the different approaches exists in practically all aspects influding load history assessment, stress evaluation and fatigue strength assessment. In order to assess the influences of thesd variations on the prediction of fatigue lives. a comparative study is organized by the ISSC Committee III.2 Fatigue and Fracture. A pad detail on the top of longitudinal hatch coaming of a panamax container vessel is selected for fatigue calculation. The work described in this paper is one set of results of this comparative study in which the ABS dynamics approach is applied. Through this analysis the following conclusions can be drawn. (1) With the original ABS approach, the fatigue life of this pad detail is very low, only 2.398 years. (2) The treatment of the stillwater bending moment in the ABS approach might be a source of conservatism. If the influence of stillwater bending moment is ignored, then the fatigue life for this pad detail is 7.036 years. (3) The difference between the nominal stress approach and the hot spot stress approach for this pad detail is about 26%.

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A Study on Durability of Under Bar at Car through Structural and Fatigue Analysis (자동차 언더바의 구조 및 피로해석을 통한 내구성 연구)

  • Han, Mu Shick;JO, Jae-Woong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.44-50
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    • 2015
  • This study investigated the durability of the under bar of a car through structural and fatigue analysis. Model 1 had the lowest value among three kinds of models. In the case of the maximum equivalent stress and displacement at structural analysis, model 1 showed the highest durability. Also, models 3 and 2 showed structural durability in order of this value. In the case of fatigue analysis, the maximum fatigue lives of the three models were equal to $2{\times}10^7$cycles. However, model 1 showed the highest value among the three models, as the minimum fatigue life of model 1 becames 92.56 cycles. Also models 3 and 2 showed fatigue durability in order of this value. The maximum possibility of fatigue damage for models1,2,and 3 became 30%. If the results of this study are applied to change the design shape of the under bar of cars, the ride comfort for automobile passengers and car durability can be improved.

Fatigue Characteristics and FEM Analysis of 18Ni(200) Maraging Steel (18Ni 마르에이징강의 피로특성 및 유한요소해석)

  • 장경천;국중민;최병희;정재강;최병기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.136-142
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    • 2004
  • Effects of Nb(Niobium) contents and solution annealing on the strength and fatigue lift of 18%Ni maraging steel commonly using in aircraft, space field, nuclear energy, and vehicle etc. were investigated. Also the fatigue life stress intensity factor were compared experiment result and FEA(finite element analysis) result. The more Nb content, the higher or the lower fatigue lift on base metal specimens or solution annealed specimens showing that the fatigue life was almost the same. The maximum stresses of X, Y, and Z axis direction showed about 2.12${\times}$10$^2$MPa, 4.40${\times}$10$^2$MPa and 1.32${\times}$10$^2$MPa respectively. The Y direction stress showed the highest because of the same direction as the loading direction. The fatigue lives showed about 7% lower FEA result than experiment result showing almost invariable error every analyzed cycle. Stress intensity factor of the FEA result was lower about 3.5∼10% than that of the experiment result showing that the longer fatigue crack length, the higher error. It considered that the cause for the difference was the modeled crack tip having always the same shape and condition regardless of the crack growth.

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Fatigue Crack Propagation Life of Partially Penetrated Butt Welds in High Strength Steel (고장력 강판 부분용입 맞대기 용접부의 피로균열진전수명 평가)

  • Han, Seung-Ho;Shin, Byung-Chun;Lee, Woong;Choi, Jeon-Ho
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.72-79
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    • 2003
  • Fatigue behaviour of partially penetrated butt-welded joints in high strength steel plates, in which crack-like structural defect, i.e. lack of penetration(LOP), is inevitably introduced during welding processes, was investigated. Fatigue lives of two types of welded joints, namely X-grooved and K-grooved joints, were experimentally determined first. Observed fatigue crack propagation behaviours of the partially penetrated butt-welds were interpreted through considering 3-dimensional semi-elliptical crack shape in front of the LOP. Based on such interpretation, a fracture mechanical method to estimate stress intensity factors at the crack tip was proposed. Since the fatigue lift of the partially penetrated butt-welds was strongly influenced by the ratio of size of the LOP to thickness, D/t, the D/t was used as a main parameter to calculate the fatigue lift by using the proposed method. Comparison of the fatigue lift obtained experimentally and analytically agreed well with each other. Hence it is suggested that the method used in this work to predict fatigue lift of the partially penetrated butt-welds can be applied to real cases with improved lift-prediction capability.