• Title/Summary/Keyword: fatigue crack propagation rate

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A Study on Fatigue Crack Propagation of Random Short Fiber SMC Composite (非規則性 短纖維强化 SMC複合材料의 疲勞龜裂 進展에 관한 硏究)

  • 김광수;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.87-95
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    • 1989
  • The fatigue crack propagation of random short fiber SMC composite material was investigated. In macroscopic viewpoint, SMC composite material was treated as isotropic material and was analyzed in terms of conventional fracture mechanics. Experiments were conducted on mode I and mixed respectively and various loading level was applied to each mode. Fatigue crack growth can be explained in three steps and most of fatigue life is consumed in initial crack growth. In this experiments, power law, i.e, da/dN=C(C.DELTA.K)$^{m}$ , between fatigue crack growth rate and stress intensity factor range, was valid and the value of the exponent m is about 10, which is much higher than that of other metals. Fracture mechanism was also investigated by SEM fractographic study.

A Study on Corrosion Fatigye Crack Propagation Behaviors due to a Single Overload (단일과대하중하의 부식피로균열진전거동에 관한 연구)

  • 강동명;이하성;우창기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.481-485
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    • 1997
  • 6063-T5 alloys are tested in laboratory air, water and 3% NaCl solution to investigate the effects of corrosive environment on the retardation behavior through single overload fatigue test. Also, the fatigue crack propagation and the crack closure behavior are studied. The results obtained in this experimental study are summarized as follows: 1) Behaviors of fatigue crack growth retardation are observed in water and 3% NaCl solution as they do in air. The number of delay cycles and the size of affected region by single overload decrease greatly in water and 3% NaCl compared with those in air. 2) In fractographic results, the overload marking by single overload appear remarkably in air, but indistinctly in water and 3% NaCl solution. 3) The effect of crack closure on crack propagation is most remarkable in the beginning of crack propagation. With crack propagation, the crack closure level and its effect decrease greatly.

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Effect of Loading Variables and Temperature on Fatigue Crack Propagation in SA508 Cl.3 Nuclear Pressure Vessel Steel (원자로압력용기강에서 하중변수와 온도가 피로균열진전에 미치는 영향)

  • Kim, B. S.;Lee, B. H.;Kim, I. S.
    • Nuclear Engineering and Technology
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    • v.27 no.6
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    • pp.825-832
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    • 1995
  • The effect of loading variables and temperature on fatigue crack growth rate in SA508 Cl.3 nuclear pressure vessel steel was investigated in air environment Crack growth rate tests on compact tension specimen of thickness 12mm were conducted by using sinusoidal waveform. The crack length was monitored by compliance method. Test conditions were at 0.1 and 0.5 of load ratio, at 1 and 10 Hz of loading frequency, and at room temperature to 40$0^{\circ}C$. At the lower temperatures, the fatigue crack propagation was not affected by the frequency and temperature, while at the higher temperatures above 12$0^{\circ}C$, fatigue crack growth rate increased with decreasing loading frequency and increasing temperature. This accelerated fatigue crack propagation was associated with the increase of oxidation rate at the ahead of crack tip. Fatigue crack growth rate increased with in-creasing the load ratio. The effect of load ratio was more significant at the lower temperature, while the dependence on load ratio decreased with increasing temperature. The sensitivity of load ratio to temperature can be explained by crack closure with the oxidation process.

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Fatigue Crack Growth Behavior of NR and HNBR Based Vulcanizates with Potential Application to Track Pad for Heavy Weight Vehicles

  • Kim, Wonho;Kim, Minyoung;Chang, Young-Wook;Shin, Jung-Eun;Bae, Jong-Woo
    • Macromolecular Research
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    • v.11 no.2
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    • pp.73-79
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    • 2003
  • Generally, field performance of elastomeric track pad components has been poor, especially for the medium to heavy tonnage tracked vehicles, which are operated on the hilly cross-country course. The service life of these track pad, is affected not only by the terrain and environmental conditions but also by the speed, cornering, braking, weight of the vehicle, and the track tread design. In this research, modulus, tearing energy, and the rate of crack propagation of vulcanizates are evaluated by changing base materials to improve the service time of track pad. By increasing the contents of carbon black, modulus, tearing energy, and fatigue crack growth resistance of vulcanizates improved. Compared with the NR vulcanizate, the HNBR vulcanizate had a higher value of tearing energy. The rate of crack propagation of vulcanizates using smaller size carbon black was slower than that using larger size carbon black. When the HNBR was blended with the ZSC, the tearing energy of the vulcanizates was a little reduced because of the high modulus but the crack propagation rate was reduced significantly. In the relation between the crack propagation rate and the strain energy release rate, though up to 100% strain were applied to specimens, the slope on the log scale ($\beta$) varied between 1.72 and 2.3 with the kind of elastomer.

A Study of Fatigue Crack Growth in Shot Peened Spring Steel (쇼트피닝한 스프링강의 피로균열진전 연구)

  • Park, Keyung-Dong;Jin, Young-Beom
    • Journal of the Korean Society of Safety
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    • v.19 no.4 s.68
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    • pp.20-24
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    • 2004
  • Antifatigue failure technology take an important the part of current industries. Currently, the shot peening is used for removing the defect from the surface of steel and improving the fatigue strength on surface. Therefore in this paper the effect of compressive residual stress by shot peening on fatigue crack growth characteristics in stress ratio(R=0.1, 0.3, 0.6)was investigated with considering fracture mechanics. There is difference between shot peening specimen and unpeening specimen. Fatigue crack growth rate of shot peening specimen was lower than that of unpeening specimen. Fatigue lift shows more improvement in the shot peening material than in the unpeening material. And compressive residual stress of surface on the shot peening processed operate resistance force of fatigue crack propagation. That is the constrained force about plasticity deformation was strengthened by resultant stress, which resulted from plasticity deformation and compressive residual stress in the process of fatigue crack propagation.

Fatigue Crack Propagation of Super Duplex Stainless Steel and Time-Frequency Analysis of Acoustic Emission (수퍼 2상 스테인리스강의 피로균열 진전특성과 음향방출신호의 시간-주파수 해석)

  • Lee, Sang-Kee;Do, Jae-Yoon;Nam, Ki-Woo;Kang, Chang-Yong
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.73-78
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    • 2000
  • On this study, the fatigue crack propagation of super duplex stainless steel is investigated in conditions of various volume fraction of austenite phase by changing heat treatment temperature. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis methods. As the temperature of heat treatment increased, volume fraction of austenite decreased and coarse grain was obtained. The specimen heat treated at $1200^{\circ}C$ had longer fatigue life and slower rate of crack growth. As a result of time-frequency analyze of acoustic emission signals during fatigue test, main frequency was $200{\sim}300kHz$ having no correlation with heat treatment and crack length, and 500kHz was obtained by dimple and separate of inclusion

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Fatigue Crack Propagation Characteristics of Duplex Stainless Steel Weldments (I) (이상계 스테인리스강 용접부의 피로크랙 전파특성 (I))

  • 권종완;김상태;이택순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.738-746
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    • 1988
  • Fatigue crack propagation of duplex stainless steel weldments was studied to develop further phenomenological understanding of the influences of welding heat cycle accompanying microstructural changes. Fatigue tests were carried out under constant amplitude of load in air at room temperature. The results showed that the crack propagation rate was different in base metal, heat affected zone and welding line. The crack propagation behavior in each part of duplex stainless steel was strongly dependent on phase ratio(.gamma../.alpha.) and several factors of microstructure also affected this propagation behavior. The fractographic feature in each part of steel were discussed on crack propagation behaviors.

Estimation of Empirical Fatigue Crack Propagation Model of AZ31 Magnesium Alloys under Different Maximum Loads (최대하중 조건에 따른 AZ31 마그네슘합금의 실험적 피로균열전파모델 평가)

  • Choi, Seon-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.522-528
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    • 2012
  • It is the aim of this paper to propose the empirical fatigue crack propagation model fit to describe a crack growth behavior of AZ31 magnesium alloys. The statistical data of a crack growth for an estimation are obtained by fatigue crack propagation tests under the three cases of maximum load. The empirical models estimated are Paris-Erdogan model, Walker model, Forman model, and modified-Forman model. It is found that the empirical model fit to describe a crack growth behavior of AZ31 magnesium alloys is Paris-Erdogan model and Walker model. It is also verified that a fatigue crack growth rate exponent of a empirical model is to be a material constant.

Fatigue Crack Propagation Behaviors on Tensile and Compression Residual Stresses in Weld Zone (용접부의 인장 및 압축잔류응력에 관한 피로균열 전파거동)

  • 이하성;강동명
    • Journal of the Korean Society of Safety
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    • v.9 no.3
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    • pp.13-21
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    • 1994
  • Effects of tensile and compression residual stresses in the welded SS41 and A17075-76 on fatigue crack propagation behavior are investigated when a crack propagates from residual stresses region. We propose the fatigue crack growth equation on tensile and compression residual stresses in welded metal. The results obtained in this experimental study are summarized as follows . 1 ) A fatigue crack growth equation which applied fatigue fracture behavior of the welded metal is proposed. (equation omitted) where, $\alpha$, $\beta$, ${\gamma}$ and $\delta$ are constants, and R$_{eff}$ is effective stress ratio [R$_{eff}$=(Kmin+Kres)/(Kmax+Kres)], Kcf is critical fatigue stress intensity factor. The constants are obtained from nonlinear least square method. The relation between crack length and number of cycles obtained by integrating the fatigue crack growth rate equation is in agreement with the experimental data. 2) The experimental results confirmed that the cause of crack extension and retardation by residual stresses has relation to the phenomenon of crack closure. 3) The relaxing trend of residual stresses by the crack propagation was greater In case of compressive residual stress than that of tensile residual stress in the welded metal.tal.

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Fatigue Strength and Root-Deck Crack Propagation for U-Rib to Deck Welded Joint in Steel Box Girder

  • Zhiyuan, YuanZhou;Bohai, Ji;Di, Li;Zhongqiu, Fu
    • International journal of steel structures
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    • v.18 no.5
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    • pp.1589-1597
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    • 2018
  • Fatigue tests and numerical analysis were carried out to evaluate the fatigue performance at the U-rib to deck welded joint in steel box girder. Twenty specimens were tested corresponding to different penetration rates (80 and 100%) under fatigue bending load, and the fatigue strength was investigated based on hot spot stress (HSS) method. The detailed stress distribution at U-rib to deck welded joint was analyzed by the finite element method, as well as the stress intensity factor of weld root. The test results show that the specimens with fully penetration rate have longer crack propagation life due to the welding geometry, resulting in higher fatigue failure strength. The classification of FAT-90 is reasonable for evaluating fatigue strength by HSS method. The penetration rate has effect on crack propagation angle near the surface, and the 1-mm stress below weld toe and root approves to be more suitable for fatigue stress assessment, because of its high sensitivity to weld geometry than HSS.