• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.561-566
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• 2000

A screw driver is essentially used in assembling machine parts and electronic products such as the printed circuit board with a housing. As the parts to be assembled becomes small and precise, the higher precision of the controling screw driver torque is required. However, because the operator controls the fastening torque by his experience, it must be inexact. Thus the screw driver which can exactly control the fastening torque by a bellows is designed and developed in the study. The bellows is expanded by the inner air pressure and contracted and by the spring operation. The bellows driver is composed of the entrance solenoid valve, the exit solenoid valve and the pressure sensor. The pressure sensor senses the bellows pressure. When the pressure sensor output reaches the setting value, it operates the exit solenoid valve not to deliver further torque by letting the air of the bellows out. Through a series of experiments, the performance is studied and verified.

• 한국공작기계학회논문집
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• 제10권5호
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• pp.53-59
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• 2001

A screw driver is widely used in assembling machine parts or electronic products such as the printed circuit board with a housing. As the parts to be assembled becomes small and precise, the higher precision of the controlling screw driver torque is required. However, because the operator controls the fastening torque based on experience, it must be inexact and the setting procedure will be time consuming job. Thus the screw driver which can exactly control the fastening torque is developed utilizing a bellows in this paper. The bellows is expanded by the inner air pressure and contracted by the spring operation. The bellows type driver is composed of a clutch mechanism with two solenoid valves and a pressure sensor. Those valves are controlled using the detected bellows pressure by the sensor. When the pressure reaches the setting value, the exit solenoid valve is opened to release the air pressure from the bellows so as not to deliver further torque. Through a series of experiments, the performance is examined and verified.

• 한국기계가공학회지
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• 제9권1호
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• pp.93-98
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• 2010

The metal fastening method is the new technology to repair cracks in the casting material using specially designed reverse screws. In this study, we conduct the finite element analysis to analyze the pulling force characteristic of a reverse screw, the core component of the metal fastening method, with respect to the change of the applying torque, frictional coefficient and front screw angle. The simplified analysis model with single screw pitch is proposed for convergency of the non-linear contact analysis. As a results, the pulling force of a reverse screw increase in proportion to the applying torque but exponentially decrease according to frictional coefficient. And also we can find the optimum front screw angle with the largest pulling force is $20^{\circ}$.

• 한국생산제조학회지
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• 제8권2호
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• pp.73-79
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• 1999

Most of mechanical structures are combined of substructures such as beams and/or plates. There are few systems with unibody structures but are many systems with united body structures. Generally the dynamic a nalysis of whole structures is performed under alternation load. In the structure design, the analysis of each bolted joint is more important than others for zero severity. This paper presents the analysis method of contact stress distribution factor in the bolted joint with variable fastening torque on joints in the structure. At first, a static vibration test was performed to find out a nominal stress of bolt jointed plates from the relationship between natural frequency and nominal stress. Then a contact stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promisiong implications for safer design with index of contact stress distribution factor and has merits for cost-down and saving time at the beginning of vehicle development.

• 한국군사과학기술학회지
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• 제22권4호
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• pp.452-459
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• 2019

In order to design and manufacture structures such as a guided missile, assembly process with fastener is an essential method of fabrication. In this study, the dynamic characteristics of a cylindrical structure with bolted joints were studied using experimental methods. The change of the natural frequency of the structure with the change of the fastening method and the tightening torque were measured by the test and the finite element analysis was performed using the stiffness model of the fastening part according to the fastening method and compared with the test results.

• 한국산학기술학회논문지
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• 제20권4호
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• pp.35-42
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• 2019

현재 자동차 산업과 함께 발전하고 있는 전자제품을 포함하는 전반적인 제조업 분야에서 초정밀 제어를 요하는 너트 체결기가 요구되고 있고 너트 체결시의 중요한 성능 요소는 체결력 부족에 의한 풀림과 과도한 체결에 의한 파손 및 강한 진동이나 외부 충격에 강건한 체결력 유지 등 조립 품질의 유지와 향상 및 제품 수명 보장을 위해 정확한 조임 토크, 각도 등이 요구된다. 현재 너트런너라는 제품명으로 판매되는 너트 체결기는 고토크 및 정밀토크제어, 정밀 각도제어 그리고 생산량 증대를 위한 고속운전 등의 특성들이 필요하며 고출력이 가능한 BLDC모터 및 너트체결기 전용의 정교한 토크제어에 필요한 고정밀 토크제어드라이버와 고속, 저속, 고응답의 정밀 속도 제어시스템의 개발이 요청되고 있으나 현재 고객이 요구하는 고정밀, 고토크 및 고속 작업특성을 만족시키지 못하고 있다. 따라서 본 논문에서는 정확한 체결 토크 및 고속 회전에서도 저진동 및 저소음을 구현할 수 있는 d축, q축의 좌표변환에 의한 벡터제어와 토크제어기반의 BLDC모터 가변속 제어와 너트런너의 제어 기술을 제안하고 여러 실험을 통해 성능 결과를 분석하여 제안한 제어가 너트런너 성능을 만족하는지를 확인 하였다. 또한 일단 운전 체결 방식(One Stage 운전 체결 방식)으로 패턴을 프로그램하여 10,000[rpm] 고속 운전 후 목표 토크로 정확히 체결됨을 확인하였으며 토크 리플에 의한 가체결 토크 검출의 문제점도 외란관측기을 사용하여 해결하였고 실험을 통해 검증하였다.

• 대한기계학회논문집A
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• 제41권4호
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• pp.257-262
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• 2017

최근 스마트 폰, 스마트 와치 등과 같은 전자기기의 크기가 작아지면서, 그에 사용되는 체결 볼트의 크기 또한 작아지고 있다. 초소형 나사는 제품을 체결하는 데 있어 충분한 체결 토크나 풀림 방지효과를 갖지 못한다. 그래서 초소형 나사의 체결력과 풀림방지 효과를 유지 및 강화하는 연구가 필요하다. 본 연구에서는 초소형 나사의 풀림방지 효과를 강화하기 위해 나사의 머리 밑 면에 쎄레이션 형상을 추가하여 그 효과를 분석하였다. 쎄레이션 볼트는 풀림과정에서 피체결체 윗면을 변형시켜 풀림 방지 턱을 생성해 풀림을 방지하는 역할을 한다. 쎄레이션 개수와 체결 깊이를 변수로 하여 그 영향을 분석하고 풀림 방지 성능에 미치는 영향을 확인하였다.

• 한국자동차공학회논문집
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• 제11권4호
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• pp.189-195
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• 2003

The steel wheels are widely used in the passenger cars because of their low cost of production although the aluminum wheels have many advantages in their performance and appearance. It is known that the steering wheel vibration with steel wheels is generated more often than one with aluminum wheels. Both the constant velocity driving test and the m up test are carried out in this study to analyze the causes and path of the steering wheel vibration generated from the steel wheels. And this study shows that the steering wheel vibration is affected by the fastening torque of the wheel mounting bolts between the steel wheel and the suspension disk.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1987년도 한국자동제어학술회의논문집; 한국과학기술대학, 충남; 16-17 Oct. 1987
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• pp.312-316
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• 1987

A simple hybrid circuit to control the two-phase AC motor of the nut-runners which employ the tightening torque control system is described in this paper. The circuit has emphasis on the low-cost implementation. The circuit constitutes of the V/F converter using a timer IC, the pulse width modulator using the fastening torque signal and the two-phase logic sequencer.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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• pp.298-301
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• 1990

This paper presents technologies to improve the control of an impact wrench. Impact wrench is a tool which is held by the electro-mechanical manipulator and used to fasten and loosen the bolts for remote maintenance of equipment in hostile environment. Vision system was developed to measure the distance and improve the positioning of the impact wrench. The vision system used two laser beams with a CCTV camera. Also, a torque adjusting method was developed to limit the fastening torque.