• 제목/요약/키워드: fade resistance

검색결과 14건 처리시간 0.028초

친환경 규제 원료를 제거한 마찰재의 마찰 특성에 관한 연구 (Tribological properties of the brake friction materials without environmentally regulated ingredients)

  • 임세은;이완규;신민욱;장호
    • Tribology and Lubricants
    • /
    • 제26권4호
    • /
    • pp.246-253
    • /
    • 2010
  • Friction characteristics of the brake friction materials without environmentally regulated ingredients were examined to find their role in the brake performance. Five friction materials were produced based on a nearcommercial formulation by changing the relative amount of potentially hazardous ingredients to health and environment, such as $Sb_2S_3$, potassium titanate, and brass fiber. Tribological properties of the friction materials were obtained using a scale dynamometer and Krauss type tribometer. Results showed that the excluded three ingredients played important synergetic effects on tribological properties in terms of fade resistance, wear resistance and friction effectiveness. In particular, brass fibers played important roles in the friction stability by providing excellent thermal diffusivity at the friction interface. Potassium titanate whiskers showed excellent fade resistance and wear resistance compared to the substituted barite. Antimony trisulfide, on the other hand, showed little effect on the high temperature fade resistance and wear resistance, while it increased friction effectiveness at moderate temperatures. The friction materials without the three ingredients showed severe fade, indicating antisynergy effects.

실험통계법을 이용한 마찰재의 고온 마찰특성에 대한 고찰 (High Temperature Fade Behavior of Brake Friction Materials at Extreme Braking Conditions)

  • 고길주;박상진;장호
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
    • /
    • pp.117-126
    • /
    • 2001
  • Tribological properties of high temperature fade were investigated by changing relative amounts of ingredients in the brake friction material. Based on a simple experimental formulation containing 10 ingredients, friction materials were tested using a pad-on-disk type friction tester. Twenty-five friction material specimens with different relative amounts of the ingredients were manufactured according to the constrained mixture design .The difference ($\Delta$${\mu}$=${\mu}$$\sub$max/. -${\mu}$$\sub$min/. ) of friction coefficients was measured to represent the high temperature fade. Results from elevated temperature tests showed that five ingredients including cashew, graphite, Sb$_2$S$_3$, ZrSiO$_4$, and Cu fibers played important roles on $\Delta$${\mu}$. In order to find relative importance on fade phenomena among these ingredients, ANOVA(analysis of variance) was performed in this investigation. Thirty-two friction material specimens by changing ${\pm}$50vol.% of these five ingredients were tested to examine the relative importance. Results showed that cashew, graphite '||'&'||' Sb$_2$S$_3$, and cashew '||'&'||' graphite aggravated the fade behavior and Cu fibers improved on fade resistance.

  • PDF

흑연과 삼황화안티몬의 상대적인 함량에 따른 비석면 유기질 마찰재의 제동특성에 관한 연구 (Effects of the Relative Amounts of Graphite and Antimony Trisulfide (Sb$_2$S$_3$) on Brake Performance of Non-asbestos Organic (NAO) Type Brake Linings)

  • 김성진;장호
    • Tribology and Lubricants
    • /
    • 제17권5호
    • /
    • pp.351-357
    • /
    • 2001
  • Tribological behavior of NAO type brake linings containing different volume ratios of graphite and Sb$_2$S$_3$ was investigated using a scale dynamometer. Three different test modes consisting of stop, drag, and fade tests were employed to elucidate the effect of the solid lubricants on brake performance. Results of this work showed that the two solid lubricants, graphite and Sb$_2$S$_3$, significantly affected friction characteristics at various braking situations. Compared with the brake linings containing a single lubricant, the brake linings containing both solid lubricants showed better friction stability due to the synergistic effect of the two disparate lubricants during the stop and the drag test. In particular, in the case of containing two solid lubricants, the brake lining with higher contents of graphite showed better fade resistance than others.

두 종의 고체윤활제에 따른 마찰재의 마찰성능에 관한 실험적 고찰 (Experimental Investigation on Friction Performance of Brake Linings with Two Different Solid Lubricants)

  • 김성진;배은갑;윤호규;장호
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
    • /
    • pp.72-78
    • /
    • 2001
  • An experimental investigation was conducted to examine the tribological behavior of NAO (non-asbestos organic) type brake linings containing different volume ratios of graphite and antimony trisulfide (Sb$_2$S$_3$). In order to investigate the effect of the solid lubricants on brake performance, three different friction tests (pressure, speed, and temperature sensitive tests) were carried out using a scale dynamometer. The test results showed that the friction characteristics were strongly affected by the type and the amount of solid lubricants in the brake lining. It was found that the brake linings with both solid lubricants were better in friction stability due to the complementary role of the two disparate lubricating properties at various pressure and speed conditions. In particular, the brake lining containing higher concentrations of graphite showed better fade resistance than others during high temperature friction test.

  • PDF

하이브리드 자동차용 리튬배터리의 충전량, 용량감퇴, 저항감퇴 예측을 위한 슬라이딩 모드 관측기 설계 (The SOC, Capacity-fade, Resistance-fade Estimation Technique using Sliding Mode Observer for Hybrid Electric Vehicle Lithium Battery)

  • 김일송;이진국
    • 전기학회논문지
    • /
    • 제57권5호
    • /
    • pp.839-844
    • /
    • 2008
  • A novel state of health estimation method for hybrid electric vehicle lithium battery using sliding mode observer has been presented. A simple R-C circuit method has been used for the lithium battery modeling for the reduced calculation time and system resources due to the simple matrix operations. The modeling errors of simple model are compensated by the sliding mode observer. The design methodology for state of health estimation using dual sliding mode observer has been presented in step by step. The structure of the proposed system is simple and easy to implement, but it shows robust control property against modeling errors and temperature variations. The convergence of proposed observer system has been proved by the Lyapunov inequality equation and the performance of system has been verified by the sequence of urban dynamometer driving schedule test. The test results show the proposed observer system has superior tracking performance with reduced calculation time under the real driving environments.

자동차용 마찰재 원료가 열화 저항성에 미치는 영향 (The Roles of Ingredients in Fade Resistance of Brake Friction Materials)

  • 장호;조근형;한재민;박성빈;신민욱
    • Tribology and Lubricants
    • /
    • 제25권1호
    • /
    • pp.31-37
    • /
    • 2009
  • 상용화 마찰재를 사용하여 고온 열화에 대한 원료들의 영향을 연구하였다. 제한된 영역에서의 실험계획법에 의해 25개의 마찰재가 제작되었으며, 축소 마찰 시험기로 마찰, 마모특성을 조사하였다. 아라미드 섬유, 흑연, 구리섬유는 열화에 대한 저항성을 향상시켰으며, 반면 삼황화 안티몬, 지르콘은 열화현상을 가속시키는 것으로 나타났다. 이러한 결과는 각 원료들이 계면에 미치는 영향이 각기 다르기 때문으로 사료된다. 아라미드 섬유, 흑연, 구리섬유등은 계면을 안정화 시켰으며, 삼황화 안티몬, 지르콘등은 고온에서 불안정한 계면을 형성시키는 것으로 나타났다.

고체 윤활제의 특성에 따른 반금속계 마찰재의 마찰 마모특성에 관한 연구 (Tribological Properties of Semi-metallic Brake Friction Materials Containing Different Solid Lubricants: Graphite, $WS_2$, and $MoS_2$)

  • 장호;신민욱;김윤철;정동윤
    • Tribology and Lubricants
    • /
    • 제25권1호
    • /
    • pp.61-65
    • /
    • 2009
  • Tribological properties of the semi-metallic friction materials containing different solid lubricants (graphite, $WS_2$, $MoS_2$) were investigated. The friction materials were fabricated with an experimental formulation and tested with gray cast iron disks. Results showed that graphite contributed to stabilize the friction coefficient during run-in processes. Also, graphite provided better fade resistance than that of $WS_2$ and $MoS_2$. At intermediate temperature ranges, however, friction materials with $WS_2$ or $MoS_2$ maintained higher friction effectiveness than that of graphite. On the other hand, friction materials containing $MoS_2$ showed increased wear rates than that with graphite or $WS_2$. Friction materials with proper combinations of two solid lubricants showed better friction and wear properties than that of the friction materials containing single solid lubricant.

ABS/AES 블렌드의 물성에 관한 연구 (Studies on the Properties of ABS/AES Blonds)

  • 강동일;하창식;조원제
    • Elastomers and Composites
    • /
    • 제27권1호
    • /
    • pp.13-19
    • /
    • 1992
  • In this work, properties of ABS/AES blends were investigated. Blends were prepared by casting from THF. The thermal stability, light resistance, storage modulus and flame retardancy were measured by thermogravimetric analysis, cole. difference in Fade-o-meter, Rheovibron, and limiting oxygen index(LOI). The thermal stability, light resistance and storage modulus increased with increasing contents of AES. ABS and AES showed similar LOI. The LOI of the ABS/AES blends increased with rising contents of AES but all the blends were found to be flammable. It was observed that ABS and AES was incompatible from the morphology by scanning electron microscope(SEM).

  • PDF

$BaSO_4$$CaCO_3$ 자동차용 Brake Pad의 마찰 특성에 미치는 영향 연구 (The Study on the Effect on Friction Characteristics of Brake Pads With $BaSO_4$ and $CaCO_3$)

  • 정근중;김향래;김대환;송현우;최형기
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2004년도 학술대회지
    • /
    • pp.47-52
    • /
    • 2004
  • The purpose of this study is to investigate the friction characteristics of brake pads according to different ratios of $BaSO_4/CaCO_3$. Four brake pads with different ratios of $BaSO_4/CaCO_3$ were manufactured. The friction characteristics of brake pads were tested using 1/5 reduced scale tester. With increasing of the amount of $BaSO_4$ density and shear strength of brake pads were increased and hardness of brake pads were decreased. In effectiveness, the friction coefficient of brake pad was higher and the stability of friction coefficient was better as the ratio of $BaSO_4$ increased. In fade test, friction coefficient of B3 sample used only $CaCO_3$ was decreased rapidly. B1 sample showed a good noise performance without noise generation. The wear resistance of samples were decreased with increasing of the ratio of $CaCO_3$.

  • PDF

자동차용 회주철 로터내의 편상흑연과 페라이트의 형상에 따른 마찰특성에 관한 연구 (The Effect of Graphite Morphology and Ferrite in Automotive Gray Cast Iron Rotor on Friction Characteristics)

  • 조민형;장호
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 1999년도 제30회 추계학술대회
    • /
    • pp.57-61
    • /
    • 1999
  • The effect of the microstructure of gray cast iron on friction properties was investigated by using a pad-on-disk type friction tester. Cast iron samples used in this investigation were obtained from "step block" castings, which were designed to produce microstructure with different graphite flake morphologies from different cooling rate and solidification rate. Results of this work showed that the gray cast iron disks with long graphite flakes showed less fading. The rotors containing smaller amounts of ferrite showed higher friction coefficient and better fade resistance than others.an others.

  • PDF