• Title/Summary/Keyword: expansion stress

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Fatigue Crack Retardation by Concurrent Cold-Expansion and Ring-indentation (홀확장과 링압인 동시적용에 의한 피로균열지연)

  • Yu, Jin-Sang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.2
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    • pp.305-316
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    • 1997
  • A more efficient method for obtaining the fatigue life enhancement of a structure member with fastener holes is described. It is based on the combined process of cold-expansion and ring-indentation. Residual stresses were induced onto premachined holes using ring-indentation process near the fastener hole combined with cold-expansion. And residual stresses at the vicinity of a hole were evaluated using a fracture mechanics approach. The compressive residual stresses were larger using the combined process than is in the case of simple cold-expansion. Fatigue testing of aluminum specimens showed that the fatigue crack growth retardation emanating from a circular hole was greater for the combined process than for a simple cold-expansion alone.

Study on Sebsea Pipeline Thermal Expansion (해저송유관의 열팽창 고찰)

  • 조철희;홍성근
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.11 no.1
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    • pp.1-6
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    • 1999
  • Nearshore and offshore pipelines are often applied to carry oil, gas, water and combined products. The thermal and pressure gradients of the fluid inside pipeline cause pipeline expansion. This expansion produces stress to connecting structures with pipeline. Should this stress exceeds the yield strength of connecting components or the allowable displacement of the system, a damage can occur. As most pipelines contain hazardous and toxic fluids, the damage usually leads to fatal accidents involving great economic loss as well. Even subsea pipelines can be easily applied to transport liquid type fluid without time and space constraint, they should be designed and maintained carefully to be functional safely during design lifetime. In this paper, various theories estimating pipeline thermal expansion are investigated and the effects of pipe components to expansion are studied.

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Analysis of Mechanical Stress Due to Magnetic Force and Thermal Expansion in Brsushless Motor (브러시레스 전동기에서 전자기적 가진력 및 열에 의한 기계적 음력해석)

  • Ha, Gyeong-Ho;Hong, Jeong-Pyo;Lee, Geun-Ho
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.5
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    • pp.221-227
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    • 2002
  • This paper deals with the mechanical stress analysis due to electromagnetic forces and the optimal design of the link considering the stress. The link in Interior Permanent Magnet Brushless Motor(IPM) have influence on both mechanical and magnetic performance. The decrease of the link thickness serves to improve the torque, whereas this decreases the strength of link. Therefore, it is necessary to determine the appropriate link thickness considering electromagnetic forces and thermal expansion. The effects of the variation of link thickness on the mechanical stress and the electromagnetic performance are analyzed by the structural and electromagnetic Finite Element Method. In addition, the mechanical structure design of the link is performed to reinforce the mechanical strength against magnetic forces while preserving a food magnetic torque.

Characteristics of Soil Stress using Expansion Liquid Sheet (팽창약액시트를 이용한 지중응력 특성에 관한 연구)

  • Kang, Hyounhoi;Kim, Juho;Chung, Yoonseok;Park, Jeongjun
    • Journal of the Society of Disaster Information
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    • v.13 no.1
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    • pp.43-50
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    • 2017
  • In this study, to investigate the strength enhancement and stress transfer effect of the inflatable chemicals used in the recovery of soft ground or partial settlement, the dilatant solution was prepared and classified by measuring the density and the earth pressure in the sand ground. The inflation reinforcing agent was prepared by injecting into a separate impervious vacuum sheet by dividing into a relatively high expansion group and a low expansion group, and a cementation experiment was performed in the lower part of the homogeneously formed model ground. As a result, reinforcing effect was shown up to about 15cm above the expansion reinforcement, and the soil pressure showed a compaction tendency similar to the concentrated load of $1.150{\sim}11.298t/m^2$.

A Study on System Stress Analysis of High Temperature Plant Piping with Expansion Joints and Load Hangers (신축이음과 하중행거가 함께 설치된 고온플랜트 배관계의 시스템응력 해석 연구)

  • Park, Do Jun;Yu, Jong Min;Han, Seung Yeon;Yoon, Kee Bong;Kim, Ji Yoon
    • Journal of Energy Engineering
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    • v.23 no.3
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    • pp.116-124
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    • 2014
  • In the plants operated under high temperature condition, piping system load analysis is often performed to prevent accidents caused by thermal deformation and also to locate inspection prioritity points of the piping system. In this study, piping system stress analysis was performed for a pipe system between the reactors in a process plant. The piping system includes typically installed hangers and expansion joints. In order to evaluate the effects of structural components such as hangers and expansion joints, the case for the expansion joint or the hanger under abnormal operation is considered. By comparison anlaysis results of piping system during normal operation and abnormal operation, the role of each pipe components are studied.

Evaluation of wear chracteristics for $Al_{2}O_{3}-40%TiO_{2}$ sprayed on casting aluminum alloy (주조용 알루미늄합금의 $Al_{2}O_{3}-40%TiO_{2}$ 용사층에 대한 마멸특성 평가)

  • 채영훈;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.183-190
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    • 1997
  • The wear behaviors of $Al_2O_3-40%TiO_2$ deposited on casting aluminum alloy(ASTM A356) by plasma spray against SiC ball have been investigated experimentally. Friction and wear tests are carried out at room temperature. The friction coefficient of $Al_2O_3-40%TiO_2$ coating is lower than that of pure $Al_2O_3$ coating(APS). It is found that low friction correspond to low wear and high friction to high wear in the experimental result. The thickness of $Al_2O_3-40%TiO_2$ coatings indicated the existence of the optimal coating thickness. It is found that a voids and porosities of coating surface result in the crack generated. As the tensile stresses in coating increased with the increased friction coefficient. The columnar grain of coating will be fractured to achieve the critical stress. It is found that the cohesive of splats and the porosity of surface play a role in wear characteristics. It is suggested that the mismatch of thermal expansion of substrate and coating play an important role in wear performance. Tensile and compressire under thermo-mechanical stress may be occurred by the mismatch between thermal expansion of substrate and coating. This crack propagation above interface is observed in SEM.

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Stress Analysis of Steam Generator Row-1 Tubes (증기발생기 제1열 전열관의 응력 해석)

  • Kim, Woo-Gon;Ryu, Woo-Seog;Lee, Ho-Jin;Kim, Sung-Chung
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.25-30
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    • 2000
  • Residual stresses induced in U-bending and tube-to-tubesheet joining processes of PWR's steam generator row-1 tube were measured by X-ray method and Hole-Drilling Method(HDM). The stresses resulting from the Internal pressure and the temperature gradient in the steam generator were also estimated theoretically. In U-bent lesions, the residual stresses at extrados were induced with compressive stress(-), and its maximum value reached -319 MPa in axial direction at ${\psi}=0^{\circ}$ in position. Maximum tensile residual stress of 170MPa was found to be at the flank side at Position of${\psi}=90^{\circ}$, i.e., at apex region. In tube-to-tubesheet fouling methods, the residual stresses induced by the explosive joint method were found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the. transition region, and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction. Hoop stress due to an internal pressure between primary and secondary side was analyzed to be 76 MPa and thermal stress was 45 MPa.

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Study of Tube Expansion to Produce Hair-Pin Type Heat Exchanger Tubes using the Finite Element Method (유한요소법을 이용한 헤어핀 형 열 교환기의 튜브 확관에 대한 연구)

  • Hong, S.;Hyun, H.;Hwang, J.
    • Transactions of Materials Processing
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    • v.23 no.3
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    • pp.164-170
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    • 2014
  • To predict the deformation and fracture during tube expansion using the finite element (FE) method, a material model is considered that incorporates the damage evolution due to the deformation. In the current study, a Rice-Tracey model was used as the damage model with inclusion of the hydrostatic stress term. Since OFHC Cu is not significantly affected by strain rate, a Hollomon flow stress model was used. The material parameters in each model were obtained by using an optimization method. The objective function was defined as the difference between the experimental measurements and FE simulation results. The parameters were determined by minimizing the objective function. To verify the validity of the FE modeling, cross-verification was conducted through a tube expansion test. The simulation results show reasonable agreement with the experiments. The design for a minimum diameter of expansion tube using the FE modeling was verified by a simplified tube expansion test and simulation results.

Expansion performance and mechanical properties of expansive grout under different curing pressures

  • Yiming Liu;Yicheng Ye;Nan Yao;Changzhao Chen
    • Geomechanics and Engineering
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    • v.33 no.4
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    • pp.327-339
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    • 2023
  • The expansion capacity and strength of expansive grout have a significant influence on the stress state of a supported rock mass and the strength of a grout-rock mass structure. The expansion and strength characteristics are vital in grouting preparation and application. To analyze the expansion performance and mechanical properties of expansive grout, uniaxial compressive strength (UCS) tests, expansion ratio tests, XRD, SEM, and microscopic scanning tests (MSTs) of expansive grout under different curing pressure conditions were conducted. The microevolution was analyzed by combining the failure characteristics, XRD patterns, SEM images, and surface morphologies of the specimens. The experimental results show that: (1) The final expansion ratio of the expansive grout was linear with increasing expansion agent content and nonlinear with increasing curing pressure. (2) The strength of the expansive grout was positively correlated with curing pressure and negatively correlated with expansion agent content. (3) The expansion of expansive grout was related mainly to the development of calcium hydroxide (Ca(OH)2) crystals. With an increase in expansion agent content, the final expansion ratio increased, but the expansion rate decreased. With an increase in the curing pressure, the grout expansion effect decreased significantly. (4) The proportion of the concave surfaces at the centre of the specimen cross-section reflected the specimen's porosity to a certain extent, which was linear with increasing expansion agent content and curing pressure.

Methodology of Non-Destructive Examinations on Hydraulic Expansion Region of Steam Generator Tubes (증기발생기 세관 수압확관부 비파괴검사 방법론)

  • Kim, Chang-Soo;Jung, Nam-Du;Lee, Sang-Hoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.29-33
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    • 2008
  • As the measures of nuclear power plant utilities and manufacturers to reduce the defects of tube expansion region during manufacturing steam generators, many types of NDEs(Non-Destructive Examinations) are conducted to inspect the expansion region. The expansion region of tube is subject to degrade because of stress concentration induced by tube expansion, sludge pile and high temperature. So the inspections for tube expansion region have been reinforced. Liquid penetrant test, helium leak test, Bobbin profile test and hydraulic test are performed to confirm the integrity of tube expanded by hydraulic expansion method. Liquid penetrant test and helium leak test are used to inspect seal weld region on tubesheet end part. Bobbin Profile test is used to inspect fully the expanded region of steam generator tube. Hydraulic test finally verifies the integrity of seal weld region on tubesheet end part.

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