• Proceedings of the Korea Concrete Institute Conference
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• 1995.10a
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• pp.204-209
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• 1995

The influence of the interfacial properties on the bond capacity of reinforcing bars to concrete is studied in this paper. In this study, the deterioration of the interfacial bond capacity when top-cast bars or epoxy-coated bars are used is examined. The effect of such variables on bond capacity in reinforced concrete is studied by experiment which use beam-end specimens. The main objective of this study is that comparing the test results and the requirements in ACI 318-89 code. the verification of the factor in ACI code is also presented in this paper. The results of the test show that "top bar effect" is considerably affected by the slump of fresh concrete, so the influence of slump shoud be taken into account for top bar effect factor in code. Test results also shows that the bond-slip curve of the epoxy-caoted bars is similiar to that of the uncoated and bond strength is reduced about 15% and that coating thickness seems to influence the bond strength deterioration.rioration.

• Journal of the Korean Recycled Construction Resources Institute
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• v.5 no.3
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• pp.298-304
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• 2017

The corrosion of reinforcements embedded in concrete causes some durability problems in reinforced and prestressed concrete structures. The epoxy coated reinforcements are one of the effective and reliable methods to prevent corrosion of reinforcements. However, it has been known that the epoxy coating reduces the bond capacity of reinforcement to concrete. This paper investigates the bond behaviors of epoxy coated reinforcements experimentally using direct pull-out test. Bond behaviors of epoxy coated bars for various reinforcement diameters of 10, 19 and 29mm and thicknesses of cover concrete of 1, 2, 3, and $4.5c/d_b$ (ratio of cover to bar diameter) are examined. Total 66 specimens were manufactured and tested according to the RILEM standard method. As the diameters of the epoxy coated reinforcements increase, the difference of bond strength between epoxy coated reinforcements and uncoated bars also increases. Epoxy coated bars showed more than 85% bond performance compared to those of uncoated bars. A new formular for estimating basic development length of epoxy coated reinforcement based on equilibrium equation is proposed using this experimental result.

• KCI Concrete Journal
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• v.13 no.2
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• pp.42-48
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• 2001

The bend resistance of coated reinforcing bar is greatly influenced by both the adhesion strength between bar and coating materials, and the followed transformation of coating material as bars bend. Especially, tearing state or partial microscopic cracks are predicted on the inside and outside of bending angle, because tensile strength and elongation of polymer film are very different according to types of polymer dispersions in bar coating, and these damaged parts are rapidly corroded by penetration of corrosive factors. In this study, polymer cement slurry coated reinforcing bars with various polymer dispersions are prepared by following combined conditions, polymer-cement ratio of 50% and 100%, coating thickness of 250$\mu$m and 450$\mu$m, coating number, curing age of 3, 7, 14 and 28days. Then the specimens are tested for working life and bend resistance at bending angles $90^{\circ}$, $135^{\circ}$and $180^{\circ}$ to observe the microscopic damage effect as the bars bend. Also, epoxy-coated reinforcing bars for control experiment were used with 250$\mu$m of coating thickness. The tensile strength for polymer films is performed. From the test results, the working life of the polymer cement slurry is within 90 seconds. Among four types of polymer dispersion, polymer cement slurry coated reinforcing bar using St/BA-1 emulsion has the excellent bend resistance, which is remarkably improved than that of epoxy-coated reinforcing bar. And the bend resistance is more related to elongation than tensile strength of polymer film. Polymer cement slurry with a polymer-cement ratio of 100%, a coating thickness of $450\mu$m and one coating using St/BA emulsion is selected as a most suitable coating material for coated reinforcing bar.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.3
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• pp.190-198
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• 2018

The Epoxy-coated Reinforcing bars have been proved to be able to extend a durability life because of its excellent corrosion resistance in bridges and structures under marine and severe environments. The usage of epoxy-coated reinforcement is continuously increasing in developed countries such as the US and Japan. However, domestic use is extremely limited due to lack of research and development, poor production facilities, low quality, increase of initial costs, and difficulty of field management. This study suggests the improvement of construction quality management such as manufacturing, transportation and construction for the field application through the test construction of the proven product in the related test results of the epoxy coated steel bars produced in the recently improved manufacturing facility.

• Magazine of the Korea Concrete Institute
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• v.4 no.4
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• pp.161-170
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• 1992

근래 들어 철근 콘크리트에 있어서의 철근부식이 관심의 대상이 되고 있는데 그이유는 이 현상이 실제 구조물에서 광범위하게 발생함이 확인되었고 이로 인한 보수비용이 급증하였기 때문이다. 철근의 부식이 처음 거론된 것은 해양구조물과 내화학성 구조물에서였고 최근 들어서는 교량상판, 주차공간등 염기에 노출되어 철근 부식이 우려되는 각 종의 구조물에 광범위하게 그 대책이 연구되기에 이르렀다. 이와같은 철근부식이 제어방법으로는 첫째로 콘크리트의 수밀화를 들 수 있고 다음으로 콘크리트의 표면을 처리하거나 피복두께를 늘이는 방법이 있다. 마지막으로 철근자체에 방청성능을 직접 부여하여 방법에 속하는 에폭시 도포 철근의 기본적인 방청성능을 고찰하기 위해 수행되었다. 연구결과 에폭시 도포철근의 방청성능은 매우 우수함을 발견하였고 앞으로 활용이 기대되고 있다.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.05a
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• pp.124-127
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• 2004

This study is to investigate the bond characteristics of glass fiber reinforced polymer(GFRP) reinforcing bars in concrete by pullout test experimentally. Three different types of GFRP bars with different surface deformations were considered in this study. Also, standard deformed steel reinforcing bar with or without epoxy-coating were included for the comparisons of bond strength. All test procedures including specimens preparation, test apparatus and measuring devices were made according to the recommendation of CSA(Canadian Standards Association) Standard S806-02. From the test results, it was found that small surface indentations contributed to increase the bond strength of GFRP bar significantly. Based on the limited test results till now, the bond strength of GFRP bar with sand-coated deformation commercially available in foreign market is around $80\%$ of that of steel deformed bars.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.11a
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• pp.276-279
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• 2005

FRP Composite materials are widely applicable in the construction industries as a load-bearing structural element or a reinforcing and/or repairing materials for the concrete. In this paper, we presented the flexural behavior of FRP Re-bar and steel reinforced concrete beams and only FRP re-bars reinforced concrete beams. FRP Re-bar manufactured by different fibers but the same vinylester resin. Also, surface of FRP Re-bars is coated garnet and glass fiber by epoxy to increase the adhesive to concrete. Experimental investigation pertaining to the load-deflection and load-strain characteristics of two classfied specimens is presented and the theoretical prediction is also conducted. In the investigation, the effects of FRP Re-bar reinforcement are estimated. The experimental results arc compared with theoretical predictions. Good agreements arc observed.

• Proceedings of the Korea Concrete Institute Conference
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• 1995.04a
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• pp.396-401
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• 1995

Epoxy coated reinforcing steels (ECRs) were acquired from ten sources and coatings from each source were initially characterized in terms of defects, thickness, solvent extraction weight loss and hardness. Testing involved exposure in three aqueous solutions at elevated temperature (8$0^{\circ}C$) and in chloride-contaminated concrete slabs under outdoor exposure, It was found that the density and size of coating defects was the promary factor affecting ECR performance. The equivalent circuit analysis using electrochemical impedance spectroscopy (EIS) data indicated that the impedance response for well-performing ECR specimens showed no signs of active degradation at the interface although diffusional processes similar to those noted for poorly performing bars occurred here. Experimental results also indicated a relationship between corrosion behavior and bar source. Weight loss upon solvent extraction correlated with impedance reduction from hot water exposure. Coating defects during most of the tests, especially in high pH solutions containing chloride ions. ECRs with excessive coating defects, either initially present or ones which developed in service, performed poorly in every test category regardless of source. Forms of coating failure were extensive rusting at defects, blistering, wet adhesion loss, cathodic delamination, underfilm corrosion and coating cracks. These occurred sequentially or concurrently, depending on the condition of the ECR and nature of the environment

• Proceedings of the Korea Concrete Institute Conference
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• 2000.04a
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• pp.343-348
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• 2000

The purpose of this study is to clarify properties adhesive strength of polymer-cement slurry for coated reinforcing bars. The epoxy coating material is superior to performance of anti-corrosion but lately age adhesive strength between concrete raise to structural problems. However, polymer dispersion with excellent performance of elasticity and adhesion can solve this problems. From the test results. adhesion of steel with polymer cement slurry using St/BA emulsion is show excellent without concerned coating thickness, and polymer cement slurry using St/BA emulsion is show adhesion in tension 1.2~2.2MPa at polymer cement ratio 50% of more.

• Structural Monitoring and Maintenance
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• v.2 no.1
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• pp.35-48
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• 2015

The main objective of this study is to evaluate the long-term performance of various concrete composites in natural marine environment prevailing in the Gulf region. Durability assessment studies of such nature are usually carried out under aggressive environments that constitute seawater, chloride and sulfate laden soils and wind, and groundwater conditions. These studies are very vital for sustainable development of marine and off shore reinforced concrete structures of industrial design such as petroleum installations. First round of testing and evaluation, which is presented in this paper, were performed by standard tests under laboratory conditions. Laboratory results presented in this paper will be corroborated with test outcome of ongoing three years field exposure conditions. The field study will include different parameters of investigation for high performance concrete including corrosion inhibitors, type of reinforcement, natural and industrial pozzolanic additives, water to cement ratio, water type, cover thickness, curing conditions, and concrete coatings. Like the laboratory specimens, samples in the field will be monitored for corrosion induced deterioration signs and for any signs of failureover initial period ofthree years. In this paper, laboratory results pertaining to microsilica (SF), ground granulated blast furnace slag (GGBS), epoxy coated rebars and calcium nitrite corrosion inhibitor are very conclusive. Results affirmed that the supplementary cementing materials such as GGBS and SF significantly impacted and enhanced concrete resistivity to chloride ions penetration and hence decrease the corrosion activities on steel bars protected by such concretes. As for epoxy coated rebars applications under high chloride laden conditions, results showed great concern to integrity of the epoxy coating layer on the bar and its stability. On the other hand corrosion inhibiting admixtures such as calcium nitrite proved to be more effective when used in combination with the pozzolanic additives such as GGBS and microsilica.