• Title/Summary/Keyword: engineering properties of mortar

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Fresh and Strength Properties of Mortar Produced with Recycled Cactus Stem Powder (자원순환형 선인장 줄기 분말을 혼입한 모르타르의 굳지 않은 특성과 강도)

  • Kim, Hyo-Jung;Kwon, Ki-Seong;Lee, Ka-Youn;Lee, Geung-Joo;Kim, Yun-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.365-371
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    • 2020
  • In this study, in order to recycle the stems of opuntia cactus discarded after harvesting the fruit, the cactus stems were powdered and applied as a cement-based admixture. The powder of cactus stem was mixed into the mortar, and its effect on the fresh properties and strength of the mortar was studied. The results were compared with the properties of mortars produced by mixing with a retarder sugar and a viscosity agent methyl-cellulose, which are conventional saccharide-based admixtures. Based on the test results, the cactus stem powder did not clearly show the effect as a retarding agent, whereas the flow and the air content were similar to those of the mortar mixed with methyl-cellulose. This indicated that the cactus stem powder can be used as a viscosity agent. It was found that the strength of the mortar tended to increase when the mixing ratio of the cactus stem powder was lower than 0.3%.

Evaluation of Mechanical Properties and Alkali-Silica Reaction of High Strength Mortar Using Waste Glass Sand (폐유리 잔골재를 치환한 고강도 모르타르의 역학적 특성 및 알칼리-실리카 반응 평가)

  • Eu, Ha-Min;Kim, Gyu-Yong;Choe, Gyeong-Cheol;Son, Min-Jae;Nam, Jeong-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.528-536
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    • 2020
  • In this study, high strength mortar and normal strength mortar using waste glass sand were evaluated. The main parameters studied were mechanical properties, alkali-silica reaction(ASR) and residual mechanical properties after ASR. As a result of this experiment, it was found that the increase in strength of the mortar has a limitation in improving the slip of the waste glass sand(GS), and rather, it causes a larger ASR. However, the possibility of improving the slip of GS was confirmed by the temporary increase of initial residal compressive and flexural strength of the mortar containing GS after the ASR. Therefore, to improve the slip of GS, the additional research is required, such as modification of the surface of GS and the incorporation of a binder which can increase the strength and makes matrix compact.

Evaluation of Hardening Properties and Dry Shrinkage of Non-Sintered Binder Based Floor Mortar Utilizing Alpha-Hemihydrate Gypsum (알파반수석고를 활용한 비소성결합재 기반 바닥 모르타르의 경화특성 및 건조수축 평가)

  • Lee, Kye-Hyouk;Kim, Gyu-Yong;Lee, Bo-Kyeong;Kim, Rae-Hwan;Shin, Kyoung-Su
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.4
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    • pp.359-365
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    • 2015
  • Floor mortar experiences dry shrinkage by temperature and humidity difference of internal matrix with material type. Also, since floor mortar is influenced by environmental conditions during placing and curing period, cracks are likely to be occurred. In this study, it was evaluated the hardening and dry shrinkage properties of non-sintered binder based floor mortar utilizing alpha-hemihydrate gypsum which has expansibility in order to prevent crack of the floor mortar. It was applied to the construction site, and examined the effects of external environmental conditions on shrinkage deformation and cracking. Different types of slag accelerated initial and final setting in comparison with cement mortar and its compressive strength was satisfied standard compressive strength for floor mortar. Also shrinkage deformation behavior after the initial expansion exhibited a similar tendency with the cement mortar. From the field application result, no crack was found from slag mortar, and it is determined that the slag mortar has better dimensional stability than cement mortar caused by external environment conditions.

The Influence of Polymers on the Hydration of Modified Cement System (속경형시멘트의 수화거동에서 폴리머의 영향)

  • Park, Phil-Hwan;Lee, Kyoung Hee
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.496-501
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    • 2007
  • The properties of the polymer-modified mortars are influenced by the polymer film, cement hydrates and the combined structure between the organic and inorganic phases. Also, this quality of polymer modified cement strongly depend on weather condition. To overcome this problem, polymer-modified cement based on rapid setting cement mortars were prepared by varying polymer/cement mass ratio (P/C) with a constant water/cement mass ratio of 0.5. The effect of polymer on the hydration of this polymer cement is studied on different curing temperature. The results showed that the polymer mortar which is modified with rapid setting cement have superior physical strength properties on independent curing temperature. In addition the PIC ratio, the compressive strength, flexural strength, tensile strength and adhesion strength of mortar is enhances and polymer-modified cement based on rapid setting cement is more beneficial to the improvement of the mortar properties in jobsite.

Development of FRP Waste Recycling Technology by Property Invesitigation and Polymer Cement Mortar Manufacturing (물성조사와 폴리머 시멘트 몰타르 제조를 통한 FRP폐기물의 재활용 기술개발)

  • Kim, Yong-Seop
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.1
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    • pp.55-62
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    • 2003
  • This study has investigated physical and chemical properties of FRP waste, has manufactured polymer cement mortar using a crushed waste with sand and has evaluated its capability to develop the economical waste recycling technology. The study has investigated tension strength, hardness test and impact test as physical properties and also thermogravimetric characteristics and analyzed infrared spectroscope as chemical properties. Then the study has manufactured polymer cement mortar and has analyzed how the FRP waste fine aggregate replacement ratio has an effect on compression strength. Noticing admixture can complement strength drop occurred by the FRP waste fine aggregate replacement, the study examined an optimum rate of admixture addition and its reaction through electron microscope photos.

Evaluating shrinkage and mechanical performances of polypropylene hybrid fibers reinforced mortar

  • Bendjillali, Khadra;Bendjilali, Fatiha;Krobba, Benharzallah
    • Advances in materials Research
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    • v.11 no.3
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    • pp.211-224
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    • 2022
  • The shrinkage and the mechanical properties of polypropylene hybrid fiber reinforced mortar PHFRM were investigated in this study. Mortars were prepared with limestone crushing sand, Portland cement and polypropylene hybrid fibers PHF. Two types of virgin fibers, having the same length (30 mm) were used for reinforcing test mortars, fibers in diameter of 0.45 mm, used by PLAST BROS factory of Bordj Bou Arreridj (Algeria) for the fabrication of brooms (for household cleaning) and fibers in diameter of 0.25 mm, available on the market, having multiple applications. In this investigation, it was aimed to study the total and autogenous shrinkage, the flexural and compressive strength of mortars based on hybrid fibers. As a result, PHF have negatively affected the mortar workability. However, shrinkage risk was reduced and coarser fibers (PF45) were most effective for reducing shrinkage risk. The mechanical performances and the ductility of PHFRM were also enhanced.

Influence of palm oil fuel ash on behaviour of green high-performance fine-grained cement mortar

  • Sagr, Salem Giuma Ibrahim;Johari, M.A. Megat;Mijarsh, M.J.A.
    • Advances in materials Research
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    • v.11 no.2
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    • pp.121-146
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    • 2022
  • In the recent years, the use of agricultural waste in green cement mortar and concrete production has attracted considerable attention because of potential saving in the large areas of landfills and potential enhancement on the performance of mortar. In this research, microparticles of palm oil fuel ash (POFA) obtained from a multistage thermal and mechanical treatment processes of raw POFA originating from palm oil mill was utilized as a pozzolanic material to produce high-performance cement mortar (HPCM). POFA was used as a partial replacement material to ordinary Portland cement (OPC) at replacement levels of 0, 5, 10, 15, 20, 25, 30, 35, 40% by volume. Sand with particle size smaller than 300 ㎛ was used to enhance the performance of the HPCM. The HPCM mixes were tested for workability, compressive strength, ultrasonic pulse velocity (UPV), porosity and absorption. The results portray that the incorporation of micro POFA in HPCMs led to a slight reduction in the compressive strength. At 40% replacement level, the compressive strength was 87.4 MPa at 28 days which is suitable for many high strength applications. Although adding POFA to the cement mixtures harmed the absorption and porosity, those properties were very low at 3.4% and 11.5% respectively at a 40% POFA replacement ratio and after 28 days of curing. The HPCM mixtures containing POFA exhibited greater increase in strength and UPV as well as greater reduction in absorption and porosity than the control OPC mortar from 7 to 28 days of curing age, as a result of the pozzolanic reaction of POFA. Micro POFA with finely graded sand resulted in a dense and high strength cement mortar due to the pozzolanic reaction and increased packing effect. Therefore, it is demonstrated that the POFA could be used with high replacement ratios as a pozzolanic material to produce HPCM.

The Effects of Sepiolite on the Properties of Portland Cement Mortar (해포석이 시멘트 경화체의 특성에 미치는 영향)

  • Kang, Hyun-Ju;Song, Myong-Shin;Kim, Young-Sik
    • Journal of the Korean Ceramic Society
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    • v.45 no.8
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    • pp.443-452
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    • 2008
  • Shrinkage crack is a major concern for cement materials, especially for flat structures such as Korean On-Dol floor system, flooring for garages, and wall. One of the methods to reduce the adverse effects of shrinkage cracking is to reinforce cement materials with shot randomly distributed fibers. The efficiency of inorganic fibrous material to arresting cracks in cementitious composites was studied. Cement materials reinforced with five different qualities of inorganic fibrous material were tested. Contents of inorganic fibrous material were 1.0 kg, 1.5 kg, 2.0 kg, 2.5 kg, 3.0 kg by weight of cement mortar and C : S types of cement mortar were 1:3 and 1:4. W/C were 60% and 80%. Cement mortar of inorganic fibrous material reinforcement showed an ability to reduce the crack width and crack length significantly as compared to unreinforced cement mortar. $40%{\sim}60%$ drop in shrinkage crack of 1:4 cement mortar with 1.5 kg over was observed.

Compressive Strength and Water Contact Angle Properties of Cement Mortar by Type of Water Repellent (발수제종류별 잔골재 입도에 따른 시멘트 모르타르의 강도 및 발수특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju;Kim, Sang-Jin;Suh, Jeong-In
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.529-538
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    • 2021
  • In this study, the compressive strength and water contact angle were measured before and after surface abrasion of mortar specimens prepared by mixing two types of water repellents and two types of sands. In addition, the hydration products and chemical bonding of cement mortar by repellent were examined using X-ray diffraction(XRD), thermogravimetry-differential thermal analysis(TG-DTA), and Fourier-transform infrared spectroscopy(FT-IR) to evaluate the performance of these cement mortar mixtures as repair materials. We found that the compressive strength of the cement mortar with water repellent added was decreased compared to that of the plain cement mortar, and that of the oligomeric system was higher than that of the monomeric system. We further found that the contact angle of mortar with water repellent added was increased compared to that of the plain cement mortar, and that of the oligomeric system was increased compared to that of the monomer.

Assessment of the characteristics of ferro-geopolymer composite box beams under flexure

  • Dharmar Sakkarai;Nagan Soundarapandian
    • Advances in concrete construction
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    • v.15 no.4
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    • pp.251-267
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    • 2023
  • In this paper, an experimental investigation is carried out to assess the inherent self-compacting properties of geopolymer mortar and its impact on flexural strength of thin-walled ferro-geopolymer box beam. The inherent self-compacting properties of the optimal mix of normal geopolymer mortar was studied and compared with self-compacting cement mortar. To assess the flexural strength of box beams, a total of 3 box beams of size 1500 mm × 200 mm × 150 mm consisting of one ferro-cement box beam having a wall thickness of 40 mm utilizing self-compacting cement mortar and two ferro-geopolymer box beams with geopolymer mortar by varying the wall thickness between 40 mm and 50 mm were moulded. The ferro-cement box beam was cured in water and ferro-geopolymer box beams were cured in heat chamber at 75℃ - 80℃ for 24 hours. After curing, the specimens are subjected to flexural testing by applying load at one-third points. The result shows that the ultimate load carrying capacity of ferro-geopolymer and ferro-cement box beams are almost equal. In addition, the stiffness of the ferro-geoploymer box beam is reduced by 18.50% when compared to ferro-cement box beam. Simultaneously, the ductility index and energy absorption capacity are increased by 88.24% and 30.15%, respectively. It is also observed that the load carrying capacity and stiffness of ferro-geopolymer box beams decreases when the wall thickness is increased. At the same time, the ductility and energy absorption capacity increased by 17.50% and 8.25%, respectively. Moreover, all of the examined beams displayed a shear failure pattern.