• 한국진공학회:학술대회논문집
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• 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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• pp.150-150
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• 2016

Mankind is enjoying a great convenience of their life by the rapid growth of secondary industry since the Industrial Revolution and it is possible due to the invention of huge power such as engine. The automobile which plays the important role of industrial development and human movement is powered by the Engine Module, and especially Diesel engine is widely used because of mechanical durability and energy efficiency. The main work mechanism of the Diesel engine is composed of inhalation of the organic material (coal, oil, etc.), combustion, explosion and exhaust Cycle process then the carbon compound emissions during the last exhaust process are essential which is known as the major causes of air pollution issues in recent years. In particular, COx, called carbon oxide compound which is composed of a very small size of the particles from several ten to hundred nano meter and they exist as a suspension in the atmosphere. These Diesel particles can be accumulated at the respiratory organs and cause many serious diseases. In order to compensate for the weak point of such a Diesel Engine, the DPF(Diesel Particulate Filter) post-cleaning equipment has been used and it mainly consists of ceramic materials(SiC, Cordierite etc) because of the necessity for the engine system durability on the exposure of high temperature, high pressure and chemical harsh environmental. Ceramic Material filter, but it remains a lot of problems yet, such as limitations of collecting very small particles below micro size, high cost due to difficulties of manufacturing process and low fuel consumption efficiency due to back pressure increase by the small pore structure. This study is to test the possibility of new structure by direct infiltration of SiC Whisker on Carbon felt as the next generation filter and this new filter is expected to improve the above various problems of the Ceramic DPF currently in use and reduction of the cost simultaneously. In this experiment, non-catalytic VS CVD (Vapor-Solid Chemical Vaporized Deposition) system was adopted to keep high mechanical properties of SiC and MTS (Methyl-Trichloro-Silane) gas used as source and H2 gas used as dilute gas. From this, the suitable whisker growth for high performance filter was observed depending on each deposition conditions change (input gas ratio, temperature, mass flow rate etc.).

• Journal of Advanced Marine Engineering and Technology
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• 제39권6호
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• pp.620-625
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• 2015

IMO MEPC에서는 지구온난화를 늦추기 위해서, 선박에서 배출되는 GHG(Green House Gas)인 $CO_2$를 줄이기 위한 방안으로 선속을 다운시켜 운항할 것을 제안한바 있으며, 해운회사에서도 연료비 절감을 위해서 자발적으로 감속운항(Low steaming)을 하고 있어, 국제항해에 종사하고 있는 대부분의 컨테이너선들이 감속운항을 하고 있다. 또한, 날로 증가되고 있는 해운 물동량 증가로 선박의 연료비 부담이 증가되고 있어 연료비 절감 기술개발이 절실히 요구되고 있다. 따라서 본 연구에서는 디젤엔진의 성능을 향상시킬 수 있는 연료첨가제(유용성 칼슘계 유기금속화합물)를 일정량 투입(사용 연료량의 0.025%) 하여 연료비를 절감하는 방법을 시도하였다. 실험의 정확도를 위해서 육상 발전소에 설치된 2행정 대형 디젤엔진을 실험 대상으로 하였다. 실험 엔진의 부하는 저, 중 및 고 부하(50, 75, 100%)로 나누어서 실시하였으며, 연료첨가제의 투입 전과 투입 후의 엔진성능(출력, 연료소비율, 최고연소압력(P-max), 배기온도)을 비교 분석 하였다. 본 실험을 통해서 연료첨가제를 투입함으로써 저부하(50%) 에서 2% 이상의 연료비 절감 효과를 확인 할 수 있었으며, 최고연소압력은 상승하는 반면에 배기온도는 하강함을 알 수 있었다.

• 한국가스학회지
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• 제22권2호
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• pp.78-83
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• 2018

이 논문은 디젤엔진 자동차의 EGR 및 공기 제어와 CPF 장치에 관련된 고장사례 연구이다. 첫 번째 사례는 엔진진공펌프 손상으로 인해 엔진오일이 EGR 밸브 내부 다이어프램 손상으로 인해 오일이 흡기로 유입되어 연소실로 들어가 불완전 연소함으로써 배기할 때 매연이 발생된 것으로 확인되었다. 두 번째 사례의 원인은 공기제어 장치인 스로틀 플랩(throttle flap)을 점검하였을 때 스로틀 플랩이 고착되어 흡입공기량 부족에 의해 매연이 발생된 것을 확인하였다. 세 번째 사례는, 배기가스 온도센서의 불량으로 인해 온도를 감지하지 못해 재생기능이 되지 않아 매연이 발생된 것으로 확인되었다. 따라서, 배기가스발생으로 인한 환경오염 문제가 발생하지 않도록 최적의 상태를 유지하도록 관리하여야 한다.

• 한국산업융합학회 논문집
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• 제23권6_2호
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• pp.1007-1014
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• 2020

IMO(International Maritime Organization) continues to strengthen environmental regulations on exhaust gases such as CO2, NOx, SOx. As for sulfur oxides, from 1 January 2020, all ships on international voyages must use fuel with a sulfur content of 0.5% or less. Or, it is obligatory to use an exhaust gas treatment device that has the same effect. Shipping companies are using low-sulfur oil, replacing them with LNG fuel, or installing scrubbers that suppress sulfur oxide emissions. In the case of ships using bunker C oil, the load on the engine is lower when entering and departing, so the exhaust gas pressure is lowered and the scrubber cannot be properly utilized. Therefore, diesel oil with low sulfur content is used when entering and leaving the coast. When diesel oil is used, exhaust gas is directly discharged through the control system and piping system, and when bunker C oil is used, sulfur oxides are reduced by scrubbers through other control systems and piping systems to discharge exhaust gas. Accordingly, a company has developed a system called a three-way damper valve that can control exhaust gas emissions while integrating these two control systems and piping systems into one. In this study, the control characteristics of the integrated exhaust gas control system and structural safety against external loads in a high-temperature exhaust gas environment were reviewed.

• Tribology and Lubricants
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• 제36권3호
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• pp.168-192
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• 2020

In recently designed diesel engines, the running conditions for piston-pin bearings have become severe because of the higher combustion pressure and increased temperature. Moreover, the metal removal from the bushing material has strongly reduced the ability of the antifriction material to accept asperity contacts. Therefore, it is necessary to find ways of reducing wear scar on the connecting-rod small-end bushing and piston-pin boss bearing related to the higher combustion pressure on the power cell of an engine. In this work, the position and level of material removal from the surfaces of the bushing and bearing under such severe operating conditions - for example, maximum power and torque conditions of a passenger car diesel engine - are estimated for several combinations of surface roughness. First, piston-pin rotating motion is investigated by calculating the friction coefficient at piston-pin bearings, the oil film thickness, and the frictional torques induced by hydrodynamic shear stress. Subsequently, the wear scarring on the surfaces of a connecting-rod small-end bushing and two piston-pin boss bearings related to piston-pin rotational motion is numerically calculated under the maximum power and torque operating conditions. This work is helpful to determine the reasonable surface roughness of the bushing and bearing for reducing wear volume occurring at the interface between a bearing and a shaft.

• Journal of Advanced Marine Engineering and Technology
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• 제40권5호
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• pp.447-452
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• 2016

The use of gas as fuel, particularly liquefied natural gas (LNG), has increased in recent years owing to its lower sulfur and particulate emissions compared to fuel oil or marine diesel oil. LNG is a low temperature, volatile fuel with very low flash point. The major challenges of using LNG are related to fuel bunkering, storing, and handling during ship operation. The main components of an LNG fuel system are the bunkering equipment, fuel tanks, vaporizers/heaters, pressure build-up units (PBUs), and gas controlling units. Low-pressure dual-fuel (DF) engines are predominant in small LNG-powered vessels and have been operating in many small- and medium-sized ferries or LNG-fueled generators.(Tamura, K., 2010; Esoy, V., 2011[1][2]) Small ships sailing at coast or offshore rarely have continuous operation at constant engine load in contrast to large ships sailing in the ocean. This is because ship operators need to change the engine load frequently due to various obstacles and narrow channels. Therefore, controlling the overall system performance of a gas supply system during transient operations and decision of bunkering time under a very poor infrastructure condition is crucial. In this study, we analyzed the fuel consumption, the system stability, and the dynamic characteristics in supplying fuel gas for operating conditions with frequent engine load changes using a commercial analysis program. For the model ship, we selected the 'Econuri', Asia's first LNG-powered vessel, which is now in operation at Incheon Port of South Korea.

• 농업과학연구
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• 제13권2호
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• pp.265-278
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• 1986

동력경운기(動力耕耘機) 탑재용(塔載用) 6kW 수냉식(水冷式) 디젤기관(機關)의 성능향상(性能向上)을 도모(圖謀)하기 위(爲)하여 현존(現存)의 냉각장치(冷却裝置)는 그대로 이용(利用)하고 냉각수(冷却水) 용량(容量)만을 2700cc에서 2800cc, 2900cc, 3000cc, 3100cc 로 4수준(水準)으로 변화(變化)시키면서 기관(機關)의 출력(出力), 연료소비율(燃料消費率), Torque, 냉각수(冷却水) 및 윤활유(潤滑油)의 온도(溫度)와 기관(機關)의 마찰손실(摩擦損失)을 D.C. dynamometer를 이용(利用)하여 측정(測定)한 결과(結果)는 다음과 같은 결론(結論)을 얻었다. 1. 공시기관(供試機關)의 출력성능(出力性能)은 한국공업표준규격범위(韓國工業標準規格範圍)에는 들었으나 정격표시마력(定格表示馬力)이 실험결과(實驗結果)보다 약(約) 10% 정도(程度) 낮게 표기(表記)되어 있으며 연료소비율(燃料消費率)은 297.78g/kW-h 로 약간(若干) 높은 수준(水準)이었으며 냉각수(冷却水) 온도(溫度)는 $101^{\circ}C$로 SAE기준(基準)인 $88^{\circ}C$보다는 $13^{\circ}C$ 정도(程度)가 높았다. 2. 공시기(供試機)의 마찰손실(摩擦損失)은 정격상용회전(定格常用回轉)인 2200rpm에서 3.65kW 이었으며 기보고(旣報告)된 측정치(測定値)보다 약간(若干) 높은 범위(範圍)이었다. 3. 냉각수(冷却水) 용량(容量)을 2700cc에서 3100cc로 14.8% 증가(增加)시켰을 때 출력(出力)은 6.7kW에서 7.13kW로 0.43kW의 6.3%가 증가(增加)하였다. Torque도 냉각수(冷却水) 용량(容量) 2700cc일 때 28.85N.m에서 3100cc일 때 30.706N.m로 6.39%가 증가(增加)하는 경향(傾向)을 보였다. 4. 냉각수(冷却水) 용량(容量) 2700cc에서 3100cc로 증가(增加)시켰을 때 연료소비율(燃料消費率)은 310.85g/kW-h에서 304.14g/kW-h로 6.69g/kW-h가 감소(減少)하였으며 30분간(分間) 전하중운전시(全荷重運轉時) 냉각수(冷却水)의 온도(溫度)는 냉각수(冷却水) 용량(容量)이 2700cc에서 $101^{\circ}C$였고 냉각수(冷却水) 용량(容量)이 3100cc에서 $88^{\circ}C$로 $13^{\circ}C$가 감소하여 3100cc일 때는 SAE 표준(標準)과 같았고 윤활유(潤滑油) 온도(溫度)는 냉각수(冷却水) 용량(容量)이 2700cc일 때, $76.7^{\circ}C$였으며 냉각수(冷却水) 용량(容量)이 3100cc에서는 $70.4^{\circ}C$로 $6.4^{\circ}C$가 감소하였다. 5. 기계효율(機械效率)은 냉각수(冷却水) 용량(容量)이 2700cc에서 70.08%였고 냉각수(冷却水) 용량(容量)이 3100cc일 때는 71.08%로 0.95%가 증가(增加)하였다.

• Journal of Advanced Marine Engineering and Technology
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• 제5권1호
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• pp.12-19
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• 1981

As the fuel oil cost covers from 45% to 60% of the total expenditure for fishing boat operation, the energy saving is now an urgent problem to be taken a countermeasure for engineers, manufacturers or specialists engaging in this field. Undertaking a second-hand engine of the trainging ship, the author made several reconstructions to restore its performances. By inserting foot linears of connecting rods the compression ratio was increased and by adjusting both the fuel injection timing and the cooling water outlet temperature, its thermal efficiency was improved. The results of the experimental operation were summarized as follows. 1. By raising the piston top position 0.75mm more than the value of the operating manual, the compression pressure increased 1.3 kg/$cm^2$ and the maximum pressure did 3.4 kg/$cm^2$ at 75% load. 2. At 75% load, the difference of the maximum pressure between each cylinder was decreased from 2.4 kg/$cm^2$ to 1.8 kg/$cm^2$. 3. The fuel consumption was decreased about 8 g/ps.h at 75% load, and about 5.3 g/ps.h at 85% load. 4. The brake thermal efficiency was improved about 1.5% at 75% load and 0.9% at 85% load.

• 소성∙가공
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• 제14권8호통권80호
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• pp.675-680
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• 2005

This study was aimed at the design of the dies for the automobile part for the engine oil leakage prevention using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation,'eesy-2-form' of 2D FEM simulation package and 'eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the simulation of 'eesy-2-form', we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of 'eesy-DieOpt', we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for cold forging has been developed.

• 사물인터넷융복합논문지
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• 제7권3호
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• pp.75-80
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• 2021

NOx의 배출저감 방법으로 선박용 디젤엔진의 최적화만으로는 배기가스의 NOx 배출량 제한을 만족시킬 수 없기 때문에 반드시 배기가스를 후처리하여 NOx를 저감할 수 있는 방안이 요구된다. 본 연구에서는 현재 개발 중에 있는 선박용 SCR 촉매 유닛 일체형 덕트용 오일 버너 시스템에서 요소수를 NH3로 효과적으로 변환하기 위한 이류체 노즐과 믹싱 챔버 덕트에 관한 설계 타당성 여부를 속도분포 및 온도분포에 대한 전산열유동 해석을 통해 검토하고자 한다.