• Title/Summary/Keyword: embrittlement damage

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A Study on Electrochemical Polarization Test for Embrittlement Damage Evaluation of Aged Cr-Mo Steel (Cr-Mo강 시효재의 취화손상 평가를 위한 전기화학적 분극시험에 관한 연구)

  • Yu, Hyo-Sun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.411-419
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    • 1999
  • It has been well recognized that a long term service at elevated temperature of $350^{\circ}C{\sim}550^{\circ}C$ induces embrittlement damage due to carbide precipitation and/or P, Sb and Sn segregation at grain boundaries and thereby deteriorates the grain boundary strength of heat resisting components in the energy-related plants. Therefore, it is very important to assess quantitatively the extent of embrittlement damage of heat resisting components to secure the reliable and efficient service condition and to prevent brittle failure in service. However, because fracture tests are limited in size and number of specimen obtained from the structural components, nondestructive test method is required. In this study, the optimum electrochemical parameters are investigated and discussed to evaluate nondestructive embrittlement damage for aged 2.25Cr-1Mo steels by means of electrochemical polarization test method (ECPTM) in proper corrosive environment. In addition, the electrochemical test results are compared with embrittlement degree evaluated by semi-nondestructive SP test.

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Finite Element Damage Analysis Method for J-Resistance Curve Prediction of Cold-Worked Stainless Steels (조사취화를 모사한 스테인레스강의 파괴저항선도를 예측하기위한 유한요소 손상해석기법)

  • Seo, Jun Min;Kim, Ji Soo;Kim, Yun Jae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.1
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    • pp.1-7
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    • 2018
  • Materials in nuclear power plants can be embrittled by neutron irradiation. According to existing studies, the effect of the material property by irradiation embrittlement can be approximately simulated by cold working (pre-strain). In this study, finite element damage analysis method using the stress-modified fracture strain model is proposed to predict J-Resistance curves of irradiated SUS316 stainless steel. Experimental data of pre-strained SUS316 stainless steel material are obtained from literature and the damage model is determined by simulating the tensile and fracture toughness tests. In order to consider damage caused by the pre-strain, a pre-strain constant is newly introduced. Experimental J-Resistance curves for various degrees of pre-strain are well predicted.

Analysis of the Accidental Hydrogen Embrittlement Affecting the Track Nut of Self-Propelled Howitzer (자주포 궤도 너트에 미치는 우발적 수소취성 현상의 영향)

  • Gil, Hyeon-Jun;Kim, Byeong-Ho;Kang, Hyeon-Jae;Seo, Jae Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.72-78
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    • 2016
  • In this study, we analyzed the accidental hydrogen embrittlement affecting the track nut on a self-propelled howitzer. Tracks are key components to maintain a high degree of confidence in the operation of the self-propelled howitzer and the safety of the crew. This study analyzed the fractured surface using SEM to review accidental damage of the wedge nut. In addition, we conducted revival tests and analyzed the results to identify the cause of the wedge nut damage from hydrogen embrittlement. We should carry out factor analysis and continuous improvement of the manufacturing process to determine the accidental breakage mechanism for future enhancement of the self-propelled howitzer. This study will be the useful reference for enhancing process designs in similar products.

Fracture Toughness Prediction of API X52 Using Small Punch Test Data in Hydrogen at Low Temperatures (소형펀치 시험을 이용한 API X52 저온 수소환경 파괴인성 예측)

  • Jae Yoon Kim;Ki Wan Seo;Yun Jae Kim;Ki Seok Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.117-129
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    • 2023
  • Hydrogen embrittlement of a pipe is an important factor in hydrogen transport. To characterize hydrogen embrittlement, tensile and fracture toughness tests should be conducted. However, in the case of hydrogen-embrittled materials, it is difficult to perform tests in hydrogen environment, particularly at low temperatures. It would be useful to develop a methodology to predict the fracture toughness of hydrogen-embrittled materials at low temperatures using more efficient tests. In this study, the fracture toughness of API X52 steels in hydrogen at low temperatures is predicted from numerical simulation using coupled finite element (FE) damage analyses with FE diffusion analysis, calibrated by analyzing small punch test data.

MULTISCALE MODELING OF RADIATION EFFECTS ON MATERIALS: PRESSURE VESSEL EMBRITTLEMENT

  • Kwon, Jun-Hyun;Lee, Gyeong-Geun;Shin, Chan-Sun
    • Nuclear Engineering and Technology
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    • v.41 no.1
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    • pp.11-20
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    • 2009
  • Radiation effects on materials are inherently multiscale phenomena in view of the fact that various processes spanning a broad range of time and length scales are involved. A multiscale modeling approach to embrittlement of pressure vessel steels is presented here. The approach includes an investigation of the mechanisms of defect accumulation, microstructure evolution and the corresponding effects on mechanical properties. An understanding of these phenomena is required to predict the behavior of structural materials under irradiation. We used molecular dynamics (MD) simulations at an atomic scale to study the evolution of high-energy displacement cascade reactions. The MD simulations yield quantitative information on primary damage. Using a database of displacement cascades generated by the MD simulations, we can estimate the accumulation of defects over diffusional length and time scales by applying kinetic Monte Carlo simulations. The evolution of the local microstructure under irradiation is responsible for changes in the physical and mechanical properties of materials. Mechanical property changes in irradiated materials are modeled by dislocation dynamics simulations, which simulate a collective motion of dislocations that interact with the defects. In this paper, we present a multi scale modeling methodology that describes reactor pressure vessel embrittlement in a light water reactor environment.

Application of Nondestructive Technique on Hydrogen Charging Times of Stainless Steel 304L (스테인리스 304L강의 수소장입시간에 대한 비파괴기법 적용)

  • Lee, Jin-Kyung;Hwang, Seung-Kuk;Lee, Sang-Pill;Bae, Dong-Su;Son, Young-Seok
    • Journal of Power System Engineering
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    • v.19 no.5
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    • pp.60-66
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    • 2015
  • Embrittlement of material by hydrogen charging should be cleared for safety of storage vessel of hydrogen and components deal with hydrogen. A stainless steel is generally used as materials for hydrogen transportation and storage, and it has a big advantage of corrosion resistance due to nickel component in material. In this study, microscopic damage behavior of stainless steel according to the hydrogen charging time using nondestructive evaluation was studied. The surface of stainless steel became more brittle as the hydrogen charging time increased. The parameters of nondestructive evaluation were also changed with the embrittlement of stainless steel surface by hydrogen charging. Ultrasonic test, which is the most generalized nondestructive technique, was applied to evaluate the relationship between the ultrasonic wave and mechanical properties of stainless steel by hydrogen charging. The attenuation coefficient of ultrasonic wave was increased with hydrogen charging time because of surface embrittlement of stainless steel. In addition, acoustic emission test was also used to study the dynamic behavior of stainless steel experienced hydrogen charging. AE event at the hydrogen charged specimen was obviously decreased at the plastic zone of stress-strain curves, while the number of event for the specimen of hydrogen free was dramatically generated when compared with the specimens underwent hydrogen charging.

IRRADIATION EFFECTS OF HT-9 MARTENSITIC STEEL

  • Chen, Yiren
    • Nuclear Engineering and Technology
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    • v.45 no.3
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    • pp.311-322
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    • 2013
  • High-Cr martensitic steel HT-9 is one of the candidate materials for advanced nuclear energy systems. Thanks to its excellent thermal conductivity and irradiation resistance, ferritic/martensitic steels such as HT-9 are considered for in-core applications of advanced nuclear reactors. The harsh neutron irradiation environments at the reactor core region pose a unique challenge for structural and cladding materials. Microstructural and microchemical changes resulting from displacement damage are anticipated for structural materials after prolonged neutron exposure. Consequently, various irradiation effects on the service performance of in-core materials need to be understood. In this work, the fundamentals of radiation damage and irradiation effects of the HT-9 martensitic steel are reviewed. The objective of this paper is to provide a background introduction of displacement damage, microstructural evolution, and subsequent effects on mechanical properties of the HT-9 martensitic steel under neutron irradiations. Mechanical test results of the irradiated HT-9 steel obtained from previous fast reactor and fusion programs are summarized along with the information of irradiated microstructure. This review can serve as a starting point for additional investigations on the in-core applications of ferritic/martensitic steels in advanced nuclear reactors.

Study on Hydrogen Embrittlement for API 5L X65 Steel Using Small Punch Test I : Base Metal (소형펀치 시험을 이용한 API 5L X65 강의 수소취화에 관한 연구 I : 모재부)

  • Jang, Sang-Yup;Yoon, Kee-Bong
    • Journal of Energy Engineering
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    • v.18 no.1
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    • pp.49-55
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    • 2009
  • Occurrence of hydrogen embrittlement could be one of the main obstacles for using structural equipment under hydrogen environment. It is required to develop assessment methods of hydrogen embrittlement for the metals used in production, storage, transmission and application utilities of hydrogen. The most probable method of hydrogen mass transmission is using existing natural gas pipeline. Base or weld part of the pipeline can be damaged by mixed gas of hydrogen in the pipeline. In this study small punch (SP) testing was employed to evaluate the hydrogen embrittlement behavior for a line pipe steel (API X65) with electrochemically hydrogen charged specimens. Results showed that the SP test can be a good candidate test method for hydrogen damage evaluation method. Strength of steel is known to be decreased with the level of hydrogen charging. However, for API X65 steel base metal need in this study, the effect of hydrogen to strength was not significant. It can be negligible regardless of the hydrogen contents in the steel. With this test different strength levels with various hydrogen charging conditions were observed. It can also be anticipated that more sensitive evaluation of material behavior be obtainable by the SP test method.

Estimation of Elastic Plastic Behavior Fracture Toughness Under Hydrogen Condition of Inconel 617 from Small Punch Test (Inconel 617 재료의 소형펀치 실험을 이용한 수소취화처리재의 탄-소성 거동 및 파괴인성 유추)

  • Kim, Nak Hyun;Kim, Yun Jae;Yoon, Kee Bong;Ma, Young Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.753-760
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    • 2013
  • The hydrogen embrittlement of metallic materials is an important issue from the viewpoint of structural integrity. In this regard, the estimation of mechanical properties and fracture toughness under hydrogen conditions provides very important data. This study provides an experimental validation of the approach for simulating the small punch of Inconel 617 using finite element damage analysis, as recently proposed by the authors, and applies an inverse method for the determination of the constitutive tensile behavior of materials. The mechanical properties obtained from the inverse method are compared with those obtained from the tensile test and validated. The mechanical properties and fracture toughness are predicted by using the inverse method and finite element damage analysis.

Effects of rotation speed and time in potentiostatic experiment in seawater for 5083-H116 Al alloy

  • Lee, Seung-Jun;Han, Min-Su;Jang, Seok-Ki;Kim, Seong-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.8
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    • pp.974-980
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    • 2014
  • Aluminum acts as sacrificial anode and corrosion protection with Al2O3 formation. If the same current on material for Al ships with steel ships supplies, the more hydrogen would be occurred, that result is bring about over-protection. For this reason, the damage by hydrogen embrittlement leads to the serious accident. In this study, we evaluate electrochemical behavior with rotation speed of 5083-H116 Al alloy material for Al ship in seawater. To examine the electrochemical characteristics with rotation speed and its effects on performance, experiments were conducted at four rotation speed. Results of experiments, the corrosion current density and damage were increased by applying the rotation speed compared to static state.