• Title/Summary/Keyword: embossing

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Improvement of Large Area Replicability Using DFSS in RTP System (DFSS 기법을 이용한 RTP 성형기의 대면적 전사성 향상)

  • Hong S.K.;Kim H.K.;Heo Y.M.;Kang J.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.571-572
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    • 2006
  • RTP (rapid thermal pressing), one of micro-pattern replication techniques like hot embossing, is focused on achieving shorter cycle time. DFSS(Design for Six Sigma) has been applied in order to enhance the completeness of the development process for RTP system. According to DIDOV roadmap, we derived design concepts and subsequently decided the main performances, design factors, and components for RTP system. In the design process of RTP system using finite element analysis, it was realized that its structural characteristics affect large area replicability. Optimizing structural design factors, based on CAE, it was checked out that its large area replicability could be improved in a virtual test. Finally, we have a plan to validate the large area replicability of the developed RTP system, by performing micro-pattern replication tests with polymeric sheets.

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A Study on Cause of Defects in NIL Molding Process using FEM (유한요소 해석을 이용한 나노임프린트 가압 공정에서 발생하는 결함 원인에 대한 연구)

  • Song, N.H.;Son, J.W.;Kim, D.E.;Oh, S.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.364-367
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    • 2007
  • In nano-imprint lithography (NIL) process, which has shown to be a good method to fabricate polymeric patterns, several kinds of pattern defects due to thermal effects during polymer flow and mold release operation have been reported. A typical defect in NIL process with high aspect ratio and low resist thickness pattern is a resist fracture during the mold release operation. It seems due to interfacial adhesion between polymer and mold. However, in the present investigation, FEM simulation of NIL molding process was carried out to predict the defects of the polymer pattern and to optimize the process by FEA. The embossing operation in NIL process was investigated in detail by FEM. From the analytical results, it was found that the lateral flow of polymer resin and the applied pressure in the embossing operation induce the weld line and the drastic lateral strain at the edge of pattern. It was also shown that the low polymer-thickness result in the delamination of polymer from the substrate. It seems that the above phenomena cause the defects of the final polymer pattern. To reduce the defect, it is important to check the initial resin thickness.

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A study on the embossing Height displacement of high speed press bottom point accordance (High Speed Press 하사점 변화에 따른 엠보싱 높이 변화 연구)

  • Kim, Seung-Soo;Kim, Sei-Whan;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.29-33
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    • 2016
  • Production machines have been more important, due to quality level of vehicle motor core is getting higher. That is why, to improve assembly fit of tooling and to be emphasized how much moving down caused of deterioration of high speed press, it is also getting more important parts as solution of problems. To analyze how much move based on condition of movement as tooling and high speed press, and to measure how much impact to embossing height caused of changing movement down. As the result of investigation, in case of material thickness 0.5mm, there is highest pull and force power when emboss height is 0.45mm. If emboss height is less than 0.45mm, pull and force power is getting lower, if emboss height is higher than 0.45mm, it is impossible to make it forming caused of changed press movement, also it has been piercing.

Quantitative Evaluation of Shape Accuracy in a Hat-type Product with UHSS according to the Forming Procedure (성형공법에 따른 초고강도 모자형 박판부품 형상정밀도 평가)

  • Choi, Byeung Hyeun;Kim, Se Ho;Kim, Heung Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.10
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    • pp.1111-1117
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    • 2013
  • In this paper, the shape accuracy of the stamped hat-type product is quantified and analyzed with ultra high strength steel (UHSS) sheets. The shape of the hat-type product is designed in order to simplify the geometry of the side sill and the stamping methodology is proposed in order to verify the effect of the stamping procedure on the springback amount. Experiments and finite element analyses are conducted with four kinds of the forming sequences. The springback amounts are measured and compared according to the forming procedure with the embossing shape. Experimental result in company with analysis one illustrate that the springback amount is reduced with embossing in the padding operation. They also fully demonstrates the proposed forming procedure and the analysis method can be effectively applied to the process design for producing parts with ultra high strength steel.

Development of The Multi Forming Type Ultra Precision Die for Sheet Metal ( PartII) - Die Design and Die Making -

  • Sim, Sung-Bo;Jang, Chan-Ho;Sung, Yul-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.10a
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    • pp.287-291
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    • 2001
  • In this study, we designed and constructed a multi-forming progressive die with a bending, embossing on the multi-stage and performed through the try out. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

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A study on Urban Lighting Plan methodology with Space Syntax Theory (공간구문론을 활용한 도시조명계획 방법론 연구)

  • 오은숙;최안섭;김영욱
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2002.11a
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    • pp.233-237
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    • 2002
  • In consideration for evaluating urban lighting plan as culture of a society, preparing lighting plan while designing urban plan is a fundamental process. This study proposes a methodology, maintaining and embossing urban throughout preparing a long-term urban lighting plan considering overall urban space as well as improving competitive power for lighting to take an important role in total environmental design project.

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