• 한국생산제조학회지
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• 제24권1호
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• pp.56-62
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• 2015

Using an optical 3D scanning device to collect data from a diffused reflection surface is very difficult. To solve this problem, there are many applications including a spray-type developer and silicon molds. However, using a developer can cause chemical reactions between objects and particles of the developer and uneven surfaces on the object. To overcome these problems, we suggest an electrostatic powder coating method for even coating of particles onto surfaces for collecting 3D shape data. We have developed an automatic, electrostatic powder-coating machine and performed three different experiments to compare this system with a laser interferometer and a T-scan 3D scanner. As a result, we could ascertain the various characteristics of this new method, including good sensitivity for the various surface states of the bare surface, developer, and electrostatic powder coating. Finally, we verified the outstanding scanning performance and were able to demonstrate that this method achieves quality than traditional methods.

• Archives of Metallurgy and Materials
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• 제64권2호
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• pp.547-550
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• 2019

Porous metals show not only extremely low density, but also excellent physical, mechanical and acoustic properties. In this study, Hastelloy powders prepared by gas atomization are used to manufacture 3D geometries of Hastelloy porous metal with above 90% porosity using electrostatic powder coating process. In order to control pore size and porosity, foam is sintered at 1200~1300℃ and different powder coating amount. The pore properties are evaluated using SEM and Archimedes method. As powder coating amount and sintering temperature increased, porosity is decreased from 96.4 to 94.4%. And foam density is increased from 0.323 to 0.497 g/cm³ and pore size is decreased from 98 to 560 ㎛. When the sintering temperature is increased, foam thickness and strut thickness are decreased from 9.85 to 8.13mm and from 366 to 292 ㎛.

• 한국분말재료학회지
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• 제25권5호
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• pp.415-419
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• 2018

Porous metals demonstrate not only excessively low densities, but also novel physical, thermal, mechanical, electrical, and acoustic properties. Thus, porous metals exhibit exceptional performance, which are useful for diesel particulate filters, heat exchangers, and noise absorbers. In this study, SUS316L foam with 90% porosity and $3,000{\mu}m$ pore size is successfully manufactured using the electrostatic powder coating (ESPC) process. The mean size of SUS316L powders is approximately $12.33{\mu}m$. The pore properties are evaluated using SEM and Archimedes. As the quantity of powder coating increases, pore size decreases from 2,881 to $1,356{\mu}m$. Moreover, the strut thickness and apparent density increase from 423.7 to $898.3{\mu}m$ and from 0.278 to $0.840g/cm^3$, respectively. It demonstrates that pore properties of SUS316L powder porous metal are controllable by template type and quantity of powder coating.

• 한국세라믹학회지
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• 제46권2호
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• pp.189-199
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• 2009

The Powder characteristics and sintering behavior of $SiO_2$ coated $BaTiO_3$ were studied. $BaTiO_3$ powders were synthesized by the liquid mix method developed by Pechini, and silica coating was prepared by alkoxide hydrolysis method with TEOS and ethanol. The particle size of the $BaTiO_3$ powders was 35 nm and the thickness of the $SiO_2$ coating layer was 5 nm. As the $SiO_2$ content increased, the $SiO_2$ layers improved the powder dispersion by increasing electrostatic repulsion between the $BaTiO_3$ particles. Effects of MgO coating on microstructure and dielectric properties of $BaTiO_3$ have been studied compared with mechanically MgO mixed $BaTiO_3$. MgO coated $BaTiO_3$ particles were prepared by a homogeneous precipitation method using $MgCl_2\cdot 6H_2O$ and urea. MgO coated $BaTiO_3$ exhibited homogeneous microstructure compared with mixed samples. XRD analysis revealed that Mg substitution for the Ti site in the MgO mixed sample was much greater than in the coated one. Electrical properties of MgO mixed and coated $BaTiO_3$ were affected by the diffusion behavior of Mg in $BaTiO_3$ lattice.

• Composites Research
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• 제26권6호
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• pp.373-379
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• 2013

냉매의 비등이나 응축같은 열전달 향상을 위하여 금속 표면위에 탄소나노튜브(CNT)를 코팅하는 것을 연구하였다. 다중벽 탄소나노튜브/구리 복합소재는 어트리션 볼밀에 의해서 제작되었으며, 정전 도장 장치로 복합 분말을 구리 기판위에 코팅한 후 전기로에서 소결하였다. 본 논문에서는 CNT/Cu 코팅 표면의 분석 및 소결전후의 탄소나노튜브의 변화를 파악하기 위하여 샘플들을 주사전자현미경, EDAX, 라만분광법에 의해 분석하였다. 아울러 열전달 촉진은 비등열전달로 확인하였다.

• 한국분말재료학회지
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• 제25권5호
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• pp.420-425
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• 2018

Core-shell structured nanoparticles are garnering attention because these nanoparticles are expected to have a wide range of applications. The objective of the present study is to improve the coating efficiency of gold shell formed on the surface of silica nanoparticles for $SiO_2@Au$ core-shell structure. For the efficient coating of gold shell, we attempt an in-situ synthesis method such that the nuclei of the gold nanoparticles are generated and grown on the surface of silica nanoparticles. This method can effectively form a gold shell as compared to the conventional method of attaching gold nanoparticles to silica particles. It is considered possible to form a dense gold shell because the problems caused by electrostatic repulsion between the gold nanoparticles in the conventional method are eliminated.

• 한국분말재료학회지
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• 제24권6호
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• pp.457-463
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• 2017

Nanosized $Gd_2O_3:Eu^{3+}$ red phosphor is prepared using a template method from metal salt impregnated into a crystalline cellulose and is dispersed using a bead mill wet process. The driving force of the surface coating between $Gd_2O_3:Eu^{3+}$ and mica is induced by the Coulomb force. The red phosphor nanosol is effectively coated on mica flakes by the electrostatic interaction between positively charged $Gd_2O_3:Eu^{3+}$ and negatively charged mica above pH 6. To prepare $Gd_2O_3:Eu^{3+}$-coated mica ($Gd_2O_3:Eu/mica$), the coating conditions are optimized, including the stirring temperature, pH, calcination temperature, and coating amount (wt%) of $Gd_2O_3:Eu^{3+}$. In spite of the low luminescence of the $Gd_2O_3:Eu/mica$, the luminescent property is recovered after calcination above $600^{\circ}C$ and is enhanced by increasing the $Gd_2O_3:Eu^{3+}$ coating amount. The $Gd_2O_3:Eu/mica$ is characterized using X-ray diffraction, field emission scanning electron microscopy, zeta potential measurements, and fluorescence spectrometer analysis.

• 한국표면공학회지
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• 제54권3호
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• pp.144-151
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• 2021

In the present work, planar-type ZnO powder of [0001] plane with a high aspect ratio range of 20:1 to 50:1 was synthesized. Ag or CuO could be coated on the planar-type ZnO powder by wet methods such as centrifugation or ball milling. During the coating, the average size of the powder was slightly increased while maintaining the shape and XRD pattern of ZnO. When Ag or CuO was coated, the absolute value of the zeta potential, as well as the concentration of oxygen vacancy, was increased. Ag or CuO coated planar-type ZnO power exhibited excellent antibacterial performance, which seems to be related to their high electrostatic attraction force. They could be made into a masterbatch by mixing with ABS resin, and their applicability to antibacterial substances was confirmed by manufacturing the caps of a keyboard.

• 한국가스학회지
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• 제5권1호
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• pp.52-59
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• 2001

LP가스 용접 용기의 가스 누출사고에 대한 통계적 분석을 통하여 사고 발생에 영향을 미치는 주된 요인을 조사하였다. 그 결과 대부분의 가스 누출은 용접부 국부부식에 따른 핀홀에 의한 누출이 가장 큰 비중을 차지하고 있다. 따라서, 본 논문에서는 2부구조 용기에서의 열처리조건의 문제점과 3부구조 용기의 T부위 터짐 현상에 의한 대책안을 제시하였다. 나아가, LP 가스 용기의 용접부 및 모재부에 대하여 산성비와 해수 분위기에서의 부식속도를 전기화학적 부식실험을 통하여 측정하였다. 또한, LP가스 용기의 제조공정중 분체도장 공정에 의한 도장막의 부착성 및 결함을 주사전자현미경을 통하여 분석하고 최적의 도장 두께를 제시하였다.