• The Transactions of the Korean Institute of Electrical Engineers P
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• v.59 no.1
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• pp.40-46
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• 2010

DC link electrolytic capacitors are widely used in various PWM power converter system, such as adjustable speed driver(ASD) or DC/DC converter. Electrolytic capacitors, which is the most of the time affected by aging effect, plays a very important role for the power electronics system quality and reliability. This objective of this paper is to propose a improvement method to detect the rise of equivalent series resistor(ESR) in order to realize the online failure prediction of electrolytic capacitor for DC link of PWM power converter. The ESR detection scheme is based on the determination of the electrolytic capacitor AC losses calculated from voltage/current measurement using AC coupling. Therefore, the preposed online failure prediction method has the merits of easy ESR computation and circuit simplicity compare with BPF method. Simulation results show the veridity of the proposed on-line ESR estimation method.

• Journal of Korean Society for Quality Management
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• v.23 no.4
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• pp.128-147
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• 1995

An accelerated life testing(ALT) for aluminum electrolytic capacitors is conducted and analyzed. A testing equipment, which consists of part fixtures, relay board, controller, video bridge and microcomputer, is made for the ALT. Load factors are temperature with four levels and voltage with three levels. Base on 'optimized 4:2:1 plan', 2,000 electrolytic capacitors are allocated at 12 experimental conditions(; 4 levels of temperature ${\times}3$ levels of voltage), and the ALT is conducted. From the experimental results, an acceleration model is derived and acceleration factors are estimated. A discussion on the experimental results is included.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.50 no.7
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• pp.338-346
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• 2001

In this paper, dc link currents for the three-phase diode rectifiers and PWM inverters are analyzed and an algorithm of estimating the life of dc link electrolytic capacitors using the analyzed ripple current is presented. Since the capacitor life is dependent on the operating temperature, the power dissipation in capacitors should be calculated. For this, the ESR(equivalent series resistance) model of the capacitor is derived and ripple currents through the capacitor are analyzed. Relating the power dissipation and the heat transfer equation, the internal operating temperature is calculated. Then, the capacitor life can be predicted by using Arrhenius's equation. An example for applications is given for the practical system.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.63 no.4
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• pp.345-350
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• 2014

DC electrolytic capacitor is widely used in the power converter including PWM inverter, switching power supply and PFC Boost converter system because of its large capacitance, small size and low cost. In this paper, basic characteristics of DC electrolytic capacitor vs. frequency is presented and the real-time estimation scheme of ESR and capacitance based on the bandpass filtering is adopted to the single phase boost converter of uninterruptible power supply to diagnose its split dc-link capacitors. The feasibility of this real-time failure prediction monitoring system is verified by the computer simulation of the 5[kW] singe phase PFC half-bridge boost converter.

• The Transactions of the Korean Institute of Electrical Engineers
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• v.43 no.3
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• pp.528-531
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• 1994

Digitalization in electronic system is required the capacitor which have a large capacitance with small size, low impedance at high frequency, and high reliability. The fabrication and its properties of aluminum solid electrolytic capacitor are investigated. Employing conduction polymer film such as, polypyrrole as solid electroylte, solid type aluminum electrolytic capacitors were made. The surface of insulationg oxide is covered with conducting polymer layer prepared by chemical oxidative polymerization. Thereafter this conducting layer is covered with conducting polymer prepared by electrochemical polymerization. The dielectric properties of these capacitors were also measured and discussed. Regarding on frequency characteristics of the trial made capacitor, impedance and ESR at high frequency is lower than those of the stacked type film capacitor. It is alo confirmed that temperature coefficient of capacitance and dissipation factor of the capacitor are lower than those of film capacitor and liquid type aluminum electrolytic capacitor.

• Journal of Applied Reliability
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• v.12 no.1
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• pp.25-33
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• 2012

As to display products are made slim, the diameter of aluminum electrolytic capacitor is smaller and the length is longer to be fitted in. These small diameter and long length are pointed as the disadvantageous design factors of the capacitor's life cycle. So, the most electronic makers want to use proven capacitors (or well-known) to secure reliability of the electric products. In this study, we carried out the comparison analysis with two domestic capacitors and one foreign made capacitor. We designated separators, rubber breather and debris as the main factors that effect on the lifetime of capacitors. From the comparison results, we suggested the improvement points of the aluminum electrolytic capacitor.

• Proceedings of the KIEE Conference
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• 2000.11a
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• pp.243-245
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• 2000

In general, aluminum electrolytic capacitors are used in the DC link of PWM inverters fur ac motor drives. The capacitor usually has the shortest lifetime in the system and then determines the lifetime of the inverter system. In this paper, a method of capacitor lifetime estimation is proposed by using an ESR(equivalent series resistance) model and a heat transfer model of capacitor, from which internal operating temperature is estimated. Then, the lifetime is predicted by Arrhenius's equation. A practical example is presented.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.634_635
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• 2009

Large aluminium electrolytic capacitors are widely used in inverter systems for smoothing dc-link voltage. If capacitors in dc-link are deteriorated by ageing, dc-link voltage is fluctuated by lessened capacitance and their bodies are heated by raised ESR(equivalent serial resistance) and finally system faults can be occurred. In this paper, on-load ageing test method of electrolytic capacitor in inverter system is proposed and test results are shown.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.60 no.2
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• pp.94-98
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• 2011

Electrolytic power capacitors today form essential components for virtually any power electronic system such as DC/DC converter or UPS. Frequently, electrolytic capacitors for DC link voltage smoothing are the key components which determine the life cycle of the whole unit and often are responsible for converter breakdown failures. In this paper, ethernet-based remote diagnosis system for DC voltage smoothing capacitor using DSP control board is developed. To estimate the status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The ESR detection scheme is based on the determination of the capacitor ripple power losses calculated from DC link voltage/current measurement. Experimental results show the veridity and reliability of the proposed ethernet-based remote on-line capacitor diagnosis system.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.64 no.1
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• pp.29-34
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• 2015

DC bus electrolytic capacitors are used in variety of equipments as smoothing element of the power converters because it has high capacitance for its size and low price. It is responsible for frequent breakdowns of many static converters and inverter drive systems. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure of power converter. In this paper, the on-line remote diagnosis monitoring system for DC BUS electrolytic capacitors of power converter using low-cost type Zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using AC coupling method of DC link ripple voltage/current. The Zigbee communication-based experimental results show that the proposed remote DC capacitor diagnosis monitoring system can be applied to DC/DC converter and UPS successfully.