• Title/Summary/Keyword: electric arc furnace slag

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The Experimental Study on the Properties on Concrete to use the Electric Arc Furnance Slag as Fine Aggregate (전기로슬래그 잔골재를 사용한 콘크리트의 기초물성에 관한 실험적 연구)

  • Choi, Sung-Woo;Kim, Jeong-Sik;Jeun, Jun-Young;Kim, Eun-Kyum;Ryu, Deuk-Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.389-392
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    • 2008
  • Electric-furnace-slag has the expansion, due to the reaction with water and free Cao. So compared with the blast-furnace-slag, the recycling range of EFS is subject to restriction. But the expansive reaction of EFS is removed, the it is possible to use aggregate for concrete. This study is the basic properties of concrete to used stabilized EFS(oxidized EFS). The EFS is used fine aggregate in concrete, and replaced by sea-sand(natural sand). The replacement ratio are 0%, 25%, 50%, 75%, 100%. The result of study, to used oxidized EFS-sand, the flowability and the compressive strength is increased. Also it is possible to reduce the Bleeding. It is necessary more study about using the EFS aggregate, like the durability, the mechanical property for concrete

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RECOVERY OF METALS FROM EAF DUST WITH RAPID SYSTEM

  • Shin, Hyoung-ky;Moon, Seok-min;Jhung, Sung-sil
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.381-386
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    • 2001
  • The dust generated from the electric arc furnace steel making process is classified as hazardous material by Korean Environmental Protection Acts, mainly because of the existence of water teachable Pb, Zn and Cd. Thus the treatment of EAF dust is being carried out to fulfill both the environmental aspect and recovery of valuable metals. To establish the proper process for recovering the valuable metals (Fe, Zn, Pb and Cd) and producing the non-toxic slag from EAF dust, using RAPID-10 system, feasibility study have been carried out. To find out the scale-up factor for designing the commercial scale EAF dust treatment process(capacity 50,000 ton EAF dust per year) entitled RAPID-50 system. The design and construction of RAPID-50 (RIST Arc Plasma Industrial Device) system for treating 50,000 ton of EAF dust per year is now undergoing. Overall plan for treating EAF dust generated in KOREA will be setup after successful operation (December, 2002) of RAPID-50 system.

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A Study on the Replacement of a Light Burnt Dolomite with a Waste MgO-C Refractory Material for a Steel-Making Flux in Electric Arc Furnace (폐 MgO-C계 내화재의 전기로(EAF) 제강 Flux용 경소돌로마이트 대체 사용 연구)

  • Hyun-Jong Kim;Jong-Deok Lim;Hang-Goo Kim;Jei-Pil Wang
    • Resources Recycling
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    • v.31 no.6
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    • pp.44-51
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    • 2022
  • In the steelmaking process using an electric arc furnace (EAF), light-burnt dolomite, which is a flux containing MgO, is used to protect refractory materials and improve desulfurization ability. Furthermore, a recarburizing agent is added to reduce energy consumption via slag foaming and to induce the deoxidation effect. Herein, a waste MgO-C based refractory material was used to achieve the aforementioned effects economically. The waste MgO-C refractory materials contain a significant amount of MgO and graphite components; however, most of these materials are currently discarded instead of being recycled. The mass recycling of waste MgO-C refractory materials would be achievable if their applicability as a flux for steelmaking is proven. Therefore, experiments were performed using a target composition range similar to the commercial EAF slag composition. A pre-melted base slag was prepared by mixing SiO2, Al2O3, and FeO in an alumina crucible and heating at 1450℃ for 1 h or more. Subsequently, a mixed flux #2 (a mixture of light-burnt dolomite, waste MgO-C based refractory material, and limestone) was added to the prepared pre-melted base slag and a melting reaction test was performed. Injecting the pre-melted base slag with the flux facilitates the formation of the target EAF slag. These results were compared with that of mixed flux #1 (a mixture of light-burnt dolomite and limestone), which is a conventional steelmaking flux, and the possibility of replacement was evaluated. To obtain a reliable evaluation, characterization techniques like X-ray diffraction (XRD) analysis and X-ray fluorescence (XRF) spectrometry were used, and slag foam height, slag basicity, and Fe recovery were calculated.

A Study on the Reduction of Electric Arc Furnace Dust with Carbon (탄소에 의한 전기로 분진의 환원반응에 관한 연구)

  • 진영주;김영진;박병구;이광학;김영홍;이재운
    • Resources Recycling
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    • v.7 no.3
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    • pp.27-35
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    • 1998
  • EAF dust generated from electric arc steelmaking process is classified as "hazardous" materials by tbe environmental regulation because of the existence of water leachable heavy metals such as Fe, Zn, Pb, and Cd. However, Fe and Zn among t the elements in the dust can be recovered to high valuable materials by applying a proper process. Therefore, in order to study t the possibility of recovery of iron from EAF dust, the effect oE carbon content and basicity, of synthesized EAF dust on the reduction rate of iron oxide was studied. Experimental results are as follows: TIle softening and melting temperature of the slag w was illcreased with increasing carbon addition amount [or carbon reduction eqUIvalent. At the carbon addition amount of 100% for carbon reduction equivalent and basicity of 1.7, reduction rate of $Fe_2O$ in the slag was the highest. The reaction order fur reduction of $Fe_2O$ by carbon was nearly first order.

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Melting Characteristics for Radioactive Aluminum Wastes in Electric Arc Furnace (아크 용융로에서 방사성 알루미늄 폐기물의 용융특성)

  • Min, Byung-Youn;Song, Pyung-Seob;Ahn, Jun-Hyung;Choi, Wang-Kyu;Jung, Chong-Hun;Oh, Won-Zin;Kang, Yong
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.4 no.1
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    • pp.33-40
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    • 2006
  • The characteristics of the aluminum waste melting and the distribution of the radioactive nuclides have been investigated for the estimation on the volume reduction and the decontamination of the aluminum wastes from the decommissioning of the TRIGA MARK it and III research reactors at the Korea Atomic Energy Research Institute(KAERI). The aluminum wastes were melted with the use of the fluxes such as flux $A:NaCl-KCl-Na_3AlF_6$, flux B:NaCl-NaF-KF, flux $C:CaF_2$, and flux $D:LiF-KCl-BaCl_2$ in the DC graphite arc furnace. For the assessment of the distribution of the radioactive nuclides during the melting of the aluminum, the aluminum materials were contaminated by the surrogate nuclides such as cobalt(Co), cesium(Cs) and strontium(Sr). The fluidity of aluminum melt was increased with the addition of the fluxes, which has slight difference according to the type of fluxes. The formation of the slag during the aluminum melting added the flux type C and D was larger than that with the flux A and B. The rate of the slag formation linearly increased with increasing the flux concentration. The results of the XRD analysis showed that the surrogate nuclide was transferred to the slag, which can be easily separated from the melt and then they combined with aluminum oxide to form a more stable compound. The distribution ratio of cobalt in ingot to that in slag was more than 40% at all types of fluxes. Since vapor pressures of cesium and strontium were higher than those that of the host metals at the melting temperature, their removal efficiency from the ingot phase to the slag and the dust phase was by up to 98%.

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A Comparative Study for Leaching Characteristics of Specified By-Products due to Changes in Acid Neutralization Capacities (지정부산물의 산중화능력변화에 따른 용출특성 비교연구)

  • 이현경;박주양
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2001.04a
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    • pp.206-209
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    • 2001
  • This study presents the leaching characterization of heavy metals according to changes of pH by ANC test on slag produced in electric arc furnace, bottom ash produced in coal-fired plants and their recycling products. Availability test was performed to assess the fraction of the total concentration that under worst environmental conditions could become available for leaching. TCLP, KLT(Korea Leaching Test) and KLTS(Korea Leaching Test of Soil contamination) were carried out to compare the leaching capacity and to estimate the adequacy of regulatory leaching test. Results from regulatory leaching tests could be misleading because the variable ANC of wastes can lead to very different final leachate pHs. The final pH of the regulatory test is not the ambient pH in the disposal environment, the actual solubilities of contaminants in the field may be entirely different from those predicted by these regulatory tests. Leaching behaviour of by-products was changed by recycling processes, therefore acid neutralization capacity and availability of new products, not leaching concentration by one batch regulatory test, are necessary to determine the method of recycling.

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Confinement Effect of Eco-Friendly Concrete with Electric Arc Furnace Oxidizing Slag Aggregates (전기로 산화 슬래그 골재를 사용한 친환경 콘크리트의 횡구속 효과)

  • Jung, You-Jin;Joe, Hee-Kwan;Lee, Yong-Jun;Lee, Jung-Mi;Kim, Sang-Woo;Kim, Kil-Hee
    • Proceedings of the Korean Society for Emotion and Sensibility Conference
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    • 2009.11a
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    • pp.265-268
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    • 2009
  • 전기로 산화 슬래그 골재는 철강산업의 부산물을 재활용한다는 측면에서 친환경적일 뿐만 아니라 고갈되고 있는 골재자원을 대체할 수 있다는 측면에서 중요한 가치를 지닌다. 본 연구에서는 다량의 철성분을 함유하고 있어 높은 밀도를 나타내는 전기로 산화슬래그 골재를 사용한 친환경 콘크리트의 횡구속 성능에 관하여 검토하였다. 이 실험에서는 전기로 산화슬래그 굵은 골재 및 잔골재를 적용한 콘크리트 공시체를 제작하여 천연 굵은 골재와 잔골재를 적용한 콘크리트의 횡구속 거동을 파악하였다. 실험변수는 콘크리트 제작에 사용한 골재의 종류, 횡보강에 사용한 나선 철근의 항복강도로 하였다. 실험결과 전기로 산화슬래그 골재를 사용하였을 경우 천연골재를 사용한 실험체와 유사한 횡구속 효과를 보였다.

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Reduction Rate of Electric Arc Furnace Dust with Solid Carbon (전기로 더스트의 고체탄소에 의한 환원반응속도)

  • 박병구;이광학;김영홍;신형기
    • Resources Recycling
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    • v.7 no.1
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    • pp.34-40
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    • 1998
  • This shdy was invcsligated on reduction rate of EAF dust wth solid carbon cantents. The rate equation for reduction ofEAF dust was obtaincd in the tempcrahlrc range cot 910-108O"C, and the ratio of zinc removal and metallization raho of ironoxides to thc reaction time was also analysed. From the XRD analysis for slag residues '||'&'||'er reaction, the cxistcncc DI themixture of Akemmite[Ca2MgSi2O.] and SiO, was identified.ed.

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Study on physical properties of electric arc furnace stainless slag for recycling as concrete ahhregate (콘크리트 골재로서의 재활용을 위한 전기로 스테인레스 슬래그의 물성 평가)

  • You, Kwang-Suk;Han, Gi-Chun;Um, Nam-Il;Ahn, Ji-Whan
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2005.10a
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    • pp.236-239
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    • 2005
  • 본 연구에서는 콘크리트 잔골재 대체 골재로써의 재활용을 위한 재강슬래그의 특성을 조사하였다. 화학조성과 중금속 용출, 재강슬래그의 soundness 및 모르타르의 압축강도를 측정하였다. 그 결과, 중금속 용출과 soundness는 한국 산업 기준(Korean Industrial Standard)과 한국 환경 기준(Korean Environmental Limit)에 적합하였다. 모르타르의 압축 강도는 재강슬래그의 대체 비율이 커질수록 증가하였다.

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The Recycling of Inorganic Industrial Waste in Cement Industry (시멘트산업에서 무기질 산업 폐·부산물의 재활용)

  • Kang, S.K.;Nam, K.U.;Seo, H.N.;Kim, N.J.;Min, K.S.;Chung, H.S.;Oh, H.K.
    • Clean Technology
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    • v.6 no.1
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    • pp.61-69
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    • 2000
  • In this study, generation process and properties of inorganic industrial waste which can be used in cement industry were investigated. The scheme of recycling to use the selected waste as raw materials, mineralizer and flux, admixture and raw materials for special cement was decided and then various experiments were carried out. The experimental results were as follows ; In the use of industrial waste as raw materials, ferrous materials could be substituted by Cu-slag, Zn-slag, electric arc furnace or convertor furnace slag etc., and a siliceous material could be substituted by sand from cast-iron industry. By-products from sugar or fertilizer industry, which has $CaF_2$ as the main component, and jarosite from Zn refinery enabled clinker phases to be formed at lower temperature by $100{\sim}150^{\circ}C$. Adding Cu slag and STS sludge in proper proportion to cement improved properties of cement. Fly ash and limestone powder as admixture had the same effect on cement. As a raw material for special cement, aluminium waste sludge could be used in making ultra early strength cement, which had the compressive strength of $300kg/cm^2$ within 2hours. And two different ashes from municipal incinerator could be raw materials of the cement which was mainly composed of $C_3S$ and $C_{11}A_7{\cdot}CaCl_2$ as clinker phases.

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