• Title/Summary/Keyword: effective parameter

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Study on the Simultaneous Control of the Seam tracking and Leg Length in a Horizontal Fillet Welding Part 1: Analysis and Measurement of the Weld Bend Geometry

  • Moon, H.S.;Na, S.J.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.23-30
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    • 2001
  • Among the various welding conditions, the welding current that is inversely proportional to the tip-to-work-piece distance is an essential parameter as to monitor the GMAW process and to implement the welding automation. Considering the weld pool surface geometry including weld defects, it should modify the signal processing method for automatic seam tracking in horizontal fillet welding. To meet the above necessities, a mathematical model related with the weld pool geometry was proposed as in a conjunction with the two-dimensional heat flow analysis of the horizontal fillet welding. The signal processing method based on the artificial neural network (Adaptive Resonance Theory) was proposed for discriminating the sound weld pool surface from that with the weld defects. The reliability of the numerical model and the signal processing method proposed were evaluated through the experiments of which showed that they are effective for predicting the weld bead shape with or without the weld defects in a horizontal fillet welding.

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A Study on the Cooling Parameter Decision of Linear Motor System by Finite Volume Method (유한체적법을 이용한 리니어모터 시스템의 냉각조건 선정에 관한 연구)

  • Hwang Y.K.;Eun I.E.;Lee C.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.449-450
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    • 2006
  • Development of a feed drive system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper presents an investigation into a thermal behavior of linear motor cooling plate. FVM employed to analyze the thermal behavior of the linear motor cooling plate, using the ANSYS-CFX.

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Noise Reduction of PDP TV Cooling Fan System through Parameter Analysis (인자 분석을 통한 플라즈마 디스플레이 패널(Plasma Display Panel) 텔레비전에서의 냉각 홴 시스템 소음 저감)

  • Kim, Kyu-Young;Choi, Min-Goo;Lee, Duck-Joo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.2 s.107
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    • pp.107-114
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    • 2006
  • The present experimental study deals with noise reduction and improvements in cooling performance in a plasma display panel (PDP) television (TV). The main ideas of the fan system noise reduction are maintenance of uniform inflow condition and reduction of the system loss, ${\Delta}P.$ The discrete noise is mainly related with the inflow condition therefore removing the structure which distorts inflow makes the discrete noise reduction. The broadband noise in PDP TV is related with the system losses which result from the presence of the fan downstream obstacle, PDP rear case. Through the modification of the distance and preventing the leakage flow between the fan and rear case, we can obtain the system loss and broadband noise reduction. Additionally we can reduce fan rotating speed because of increased flow rate which obtains from the reduction of system loss (resistance). Finally, 4.2 dB(A) noise reduction and $10\%$ increase in flow rate are achieved. From these results, we show that the reduction of system loss is the most effective way of the fan system noise reduction.

Effective incremental attribute evaluation for a hierarchical attribute grammar (계층적 속성문법을 위한 효율적인 점진적 속성평가)

  • 장재춘;김태훈
    • Journal of Internet Computing and Services
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    • v.2 no.3
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    • pp.71-79
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    • 2001
  • In Incremental attribute evaluation algorithm, a new input attribute is exact1y compared with a previous input attribute tree, and then determine which subtrees from the old should be used in constructing the new one. In this paper incremental attribute evaluation algorithm was used to make incremental evlauation of hierarchical attribute grammar more efficient1y, and reconstructing the incremental attribute evaluation algorithm by analyzing that of Carle and Pollock, finally the incremental attribute evaluation algorithm for optimalized attribute tree d' copy was constructed by applying element of attribute !ree dcopy to a new attribute tree d' copy. Also proving that how the reused nod and type of defined parameter in input program carried out the incremental attribute evaluation by using that algorithm.

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An Experimental Study on the Wear and Vibrational Characteristics Resulted from Rotordynamics System Failure(I) (회전기계 파손에 따른 마멸 및 진동 특성(I))

  • Kang, Ki-Hong;Yoon, Eui-Sung;Chang, Rae-Hyuk;Kong, Ho-Sung;Kim, Seong-Jong;Lee, Yong-Bok;Kim, Chang-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.43-52
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    • 2001
  • Condition monitoring plays a vital role since it sustains the reliable operation of industrial plant and machinery in the pursuit of economic whole life operation. In order to achieve this goal, it is needed to monitor various parameters of mechanical system such as vibration, wear, temperature, and etc., and finally to diagnosis the root causes of any possible abnormal machine condition. In this work, we constructed a rotor system where various types of functional machine failures occurred frequently in industry were induced. Characteristics of the machine failure were monitored simultaneously by the on-line measurement of vibration, wear and temperature. Result showed that these parameters responded differently to the induced functional machine failure. The availability of each parameter on effective condition monitoring was discussed in this work.

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Study on the Springback Reduction of Automotive Advanced High Strength Steel Panel (자동차 초고강도 강판 패널의 스프링백 저감에 관한 연구)

  • Kim, B.G.;Lee, I.S.;Keum, Y.T.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.488-493
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    • 2009
  • The very big springback of advanced high strength steel(AHSS) sheets invokes undesired shape defects, which can be generally eliminated by die correction or process parameter control. The springback reduction by controlling the forming process parameters is easy for the application, but limited for the bulky achievement. In this study, the effective die correction method, which obtains the modification of tool shape from the relationship between die design variable and springback, is introduced and is applied to the TWB tool of automotive side rail to show the validity and usefulness. Among the die correction trials repeatedly performed, the first trial is carried out by correcting the tool shape to the opposite direction to the springbacks of several tool sections. Next trials are done by extrapolating the springbacks of among the original tool uncorrected and the tools corrected negative amounts of the springback and by finding tool shapes without springbacks. After the angle of side wall and radius of curvature of horizontal bottom floor are chosen as design variables in the tool design of side rail, the tool shape is corrected 3 times. The accuracy of final shape within the assembly limit of 1mm and the springback reduction of 75.8% compared to the uncorrected tool are achieved.

A Study of STS 316L Threaded Elbow Fitting Fabrication by Metal Injection Molding (금속사출성형을 이용한 STS 316L 밸브피팅 제작에 대한 연구)

  • Kim, J.Y.;Kim, S.J.;Chung, S.T.;Ahn, S.
    • Transactions of Materials Processing
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    • v.24 no.2
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    • pp.121-129
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    • 2015
  • A net-shape forming of small and complex-shaped metal parts by metal injection molding (MIM) has economic advantages in mass production, especially for STS 316L valve fitting. STS 316L offers excellent corrosion resistance, but it has poor machinability, which is a limitation in using it for a cost-effective production where both forging and machining are employed. Simulation and experimental analysis were performed to develop a MIM STS 316L 90° elbow fitting minimizing trial and error. A Taguchi method was used to determine which input parameter was the most sensitive to possible defects (e.g. sink mark depth) during the injection molding. The final prototype was successfully built. The results indicate that the simulation tool can be used during the design process to minimize trial and error, but the final adjustment of parameters based on field experience is essential.

Position welding for internal welded specimen using laser-GMA hybrid welding (내면 용접부재의 전자세 레이저-아크 하이브리드 용접 연구)

  • Ahn, Young-Nam;Kim, Cheolhee;Kim, Jeonghan
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.54-60
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    • 2015
  • Laser-arc hybrid welding has been considered as an effective pipe girth welding process since early 2000's. Tolerance for fit-up offsets such as gap and edge misalignment is one of most important requirements in pipe girth laser-arc hybrid welding, and several approaches using parameter optimization, a laser beam scanning and an arc oscillation have been tried. However the required offset tolerance has not been fully accomplished up to now and laser-arc hybrid welding has not been widely applied in pipeline construction than expected, despite of its high welding speed and deep penetration. In this study, internal welding was adopted to ensure the offset tolerance and sound back bead. The effect of welding parameters on bead shape was investigated at the flat position. Also tolerances for gap and edge misalignment were verified as 0.5 mm and 2.0 mm, respectively. The position welding trials were conducted at several welding positions from the flat to the overhead position in a downward direction. With the fixed welding speed, arc current for gas metal arc welding current and laser output power, adequate welding voltages for gas metal arc welding were suggested for each position.

Evaluation for usefulness of Chukwookee Data in Rainfall Frequency Analysis (강우빈도해석에서의 측우기자료의 유용성 평가)

  • Kim, Kee-Wook;Yoo, Chul-Sang;Park, Min-Kyu;Kim, Dae-Ha;Park, Sangh-Young;Kim, Hyeon-Jun
    • Proceedings of the Korea Water Resources Association Conference
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    • 2007.05a
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    • pp.1526-1530
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    • 2007
  • In this study, the chukwookee data were evaluated by applying that for the historical rainfall frequency analysis. To derive a two parameter log-normal distribution by using historical data and modern data, censored data MLE and binomial censored data MLE were applied. As a result, we found that both average and standard deviation were all estimated smaller with chukwookee data then those with only modern data. This indicates that rather big events rarely happens during the period of chukwookee data then during the modern period. The frequency analysis results using the parameters estimated were also similar to those expected. The point to be noticed is that the rainfall quantiles estimated by both methods were similar, especially for the 99% threshold. This result indicates that the historical document records like the annals of Chosun dynasty could be valuable and effective for the frequency analysis. This also means the extension of data available for frequency analysis.

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Estimation of Hydraulic Parameters of a Fractured Rock Aquifer Using Derivative Analysis (변동량 분석을 이용한 암반대수층의 수리학적 매개변수 산출)

  • Kim, Bum-Su;Yang, Dong-Chul;Yeo, In-Wook
    • Journal of Soil and Groundwater Environment
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    • v.15 no.6
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    • pp.46-52
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    • 2010
  • Derivative analysis, based on the derivative of the drawdown as a function of time (i.e., rate of drawdown change), was applied to the evaluation of hydraulic parameters of the aquifer as an aid of the aquifer test interpretation based on the Theis solutions. Pumping tests were conducted at a coastal fractured aquifer in Muan county, Korea, of which the drawdown data, measured at the two observation wells, were used for derivative analysis. Wellbore storage and transition period were hard to identify at conventional log-log and semi long plots, but was easily recognized by distinctive curves of positive unit slope, hump and negative unit slope in the derivative plot. For the observation well of OW-2 at which wellbore storage and transition lasted over an hour, conventional aquifer analysis would suffer from the uniqueness problems and in further result in erroneous hydraulic parameters. Derivative analysis was found to be effective for distinguishing the drawdown data directly reflecting the aquifer property from those reflecting non aquifer effects such as wellbore storage and transition, which offers a unified methodology to yield correct hydraulic parameters from aquifer test data.