• 제목/요약/키워드: edge-plate rolling

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강소성 유한요소법을 이용한 에지-평압연 공정의 삼차원 해석 (Three Dimensional Simulation of Edge-Plate Rolling Process Using Rigid Plastic Finite Element Method)

  • 이동재;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.244-248
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    • 1997
  • In the rolling process, keeping the accuracy of the slab width is a very important problem. So the edge rolling is used with the plate rolling. But in the edge rolling, a local contraction of width, called "width necking", occurs in the top and tail portion of a slab and becomes the cause of crop loss. In this investigation, the three dimensional deformation behavior in the edge-plate rolling is simulated by rigid plastic FEM(PROLL). And the influence of the rolling condition on "width necking" and the accuracy of width is examined.

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후판 에지압연시 선후단부의 변형거동 (An Investigation of Deformation Behavior of Plate Ends in Edge Rolling)

  • 천명식;황상무;이준정;김종근
    • 대한기계학회논문집
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    • 제16권7호
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    • pp.1278-1284
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    • 1992
  • 본 연구에서는 무전단 후판압연기술을 위한 요소기술로써 지난호에 게재한 오버랩연구에 이어 모델압연 실험과 유한요소 해석을 이용한 에징시 비정상부의 폭변 형거동에 대한 연구결과를 보고한다.

방향 선택형 에지검출 알고리즘 기반의 RM존 캠버 모니터링 시스템 (A Camber Monitoring System of RM Zone based on Direction Selective Edge Detection Algorithm)

  • 김현수;최용준
    • 제어로봇시스템학회논문지
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    • 제21권8호
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    • pp.713-717
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    • 2015
  • In this paper, we propose camber monitoring system which is using on hot rolling process. In roughing mill which is one of the rolling part in hot rolling process, steel plate can be bended in width direction under the imbalance of rolling condition. This bending of steel plate in width direction is called as camber. In order to measure the camber, first, cameras which are installed over transport pathway of steel plate take pictures of whole shape of steel plate. And location value of steel plate edge is extrated from these pictures by edge detection algorithm. But, there are a lot of noises which are generated by such as water sprays, dusts, peripheral equipments in these pictures, and these noises make edge detection difficult. In order to solve this kind of problem, we developed a direction selective edge detection algorithm, and applicated in our camber monitoring system. As a result, we got stable results in spite of process noises.

후판 선후단에서의 비정상변형부 폭제어기술 (Width Control of the Top and Bottom Ends of Steel Plate by Using Short-Stroke edging in Plate Mill)

  • 정대섭;남구원;천명식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.429-437
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    • 1999
  • Width variation of the top and bottom ends of steel at finishing rolling in a plate, has been investigated. It was found that width variation after finishing rolling is affected by edging, broadside rolling ratio, longitudinal rolling ratio, width shape after broadside rolling, temperature, width-to-thickness ratio, and so on. A neural network modelling of back propagation has been conducted on the width variation during rolling. Based on these prediction models, a width control system, by which the roll opening and closing of the hydraulic AWC edger can be adjusted during edge rolling in finishing rolling passes, has been developed. Compared to conventional width model, the neural network model is much accurate in a model. The width control system is applied to a newly built production mill.

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후판 압연의 온라인 온도예측 모델 개발 (Development of On-line Temperature Prediction Model for Plate Rolling)

  • 서인식;이창선;조세돈;주웅용
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.283-292
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    • 1999
  • Temperature prediction model was developed for on-line application to plate rolling mills of POSCO. The adequate boundary conditions of heat transfer coefficients were obtained by comparing the predicted temperature with the measured temperatures taken by measuring system in plate rolling mill of POSCO. In obtaining the boundary condition which minimize the mean and standard deviation of the difference between prediction and measurement, orthogonal array for experimental design was used to reduce the calculation time of large data set. To predict the temperature drop at four edge of plate in one dimensional model, the energy change by heat transfer though directions perpendicular to thickness direction was treated like that by deformation. And the heat transfer through four edge directions was inferred from that through thickness direction with two coefficients of depth and severity of temperature drop at the edge. The boundary condition for the depth and severity of temperature drop were also determined using the measured temperature.

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후판압연에서의 오버랩 제어에 대한 실험적 연구 (An Experimental Study on Overlap Control at Plate Rolling)

  • 천명식;한석영;이준정;김종근
    • 대한기계학회논문집
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    • 제15권1호
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    • pp.376-385
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    • 1991
  • 본 연구에서는 그루브의 각도에 따라 그루브 에징을 한 형상과 상사하게 가상 의 슬라브를 제작하여 오버랩에 영향을 미치는 압연인자들을 분석하고 그 영향을 검토 함으로써 최적 G 롤의 각도를 결정하였고, 최적인 G 롤의 형상으로 에저를 제작하여 G 에징량에 따른 오버랩량의 변화를 고찰하였다.

Edge-Cracking Behavior of CoCrFeMnNi High-Entropy Alloy During Hot Rolling

  • Won, Jong Woo;Kang, Minju;Kwon, Heoun-Jun;Lim, Ka Ram;Seo, Seong Moon;Na, Young Sang
    • Metals and materials international
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    • 제24권6호
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    • pp.1432-1437
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    • 2018
  • This work investigated edge-cracking behavior of equiatomic CoCrFeMnNi high-entropy alloy during hot rolling at rolling temperatures $500{\leq}T_R{\leq}1000^{\circ}C$. Edge cracks did not form in the material rolled at $500^{\circ}C$, but widened and deepened into the inside of plate as $T_R$ increased from $500^{\circ}C$. Edge cracks were most severe in the material rolled at $1000^{\circ}C$. Mn-Cr-O type non-metallic inclusion and oxidation were identified as major factors that caused edge cracking. The inclusions near edge region acted as preferential sites for crack formation. Connection between inclusion cracks and surface cracks induced edge cracking. Rolling at $T_R{\geq}600^{\circ}C$ generated distinct inclusion cracks whereas they were not serious at $T_R=500^{\circ}C$, so noticeable edge cracks formed at $T_R{\geq}600^{\circ}C$. At $T_R=1000^{\circ}C$, significant oxidation occurred at the crack surface. This accelerated edge crack penetration by embrittling the crack tip, so severe edge cracking occurred at $T_R=1000^{\circ}C$.

후판 압연 공정에서 Edge Masking Device의 실시간 제어기술 개발 (Development of Real Time Control System of EMD Bracket in Plate Rolling Process)

  • 최일섭;박병현;최승갑
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.170-170
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    • 2000
  • This paper deals with on-Line detection of strip movement and real time positioning of brackets of EMD connected with it. Strip movement is detected by 4 line CCD camera and measured position correction value is inputted to motor position controller to control position of brackets.

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유한요소해석을 이용한 증육 모델의 성형특성 연구 (Study of Forming Properties for an Edge Thickening Model Using the Finite Element Method)

  • 조종두;김영진
    • 소성∙가공
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    • 제21권4호
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    • pp.234-239
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    • 2012
  • This study examines the forming properties and forming loads needed to increase the edge thickness on the external face of a plate using finite element analysis(FEA). Recently, forming optimization techniques within FEA are being extensively used in designing the optimal forming conditions for processes like forging, extrusion, rolling, and spinning. Most of these existing forming operations involve reducing the volume per unit length, but research for increasing volume per unit length is not very extensive. For this study we chose an automotive engine flywheel which is a welded assembly of a plate and a gear with each component having a different thickness. We considered a forming technique to increase the thickness in order to allow the machining of the gear directly on the external face of plate alleviating the need for a weld. To study various forming techniques, we used the finite element method with the flow stress of material and incremental forming steps. We conclude from this study that the analysis of forming properties and forming loads by using the finite element analysis and testing is useful as a method to increase the thickness per unit length.

L형상 프로파일 링롤링 공정의 하부면 그루브 결함 분석 (Analysis of the Bottom Groove in L-shaped Profile Ring Rolling)

  • 오일영;황태우;강필규;문영훈
    • 소성∙가공
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    • 제27권5호
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    • pp.289-295
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    • 2018
  • The profile ring rolling process can realize various ring shapes unlike conventional rectangular cross-sectional ring products. In this paper, the defective groove in the bottom surface of L-shaped ring products was analyzed. Grooves are generated by non-uniform external forces due to profile main roll and initial blank shape. Process parameters such as the motion of dies and working temperature were determined. Mechanism of groove formation was analyzed by FE simulation on the basis of local external forces acting on the blank. Analysis results were similar to the groove actually occurring in the production line. Based on results of the analysis, two solutions were proposed for the groove. The position of the base plate supporting the blank was adjusted and edge length of the main roll was extended to suppress growth of grooves. It has been verified that groove was improved by applying two proposed methods in the shop-floor.