• Title/Summary/Keyword: early-age cracking

Search Result 80, Processing Time 0.032 seconds

A Study on the Development of Flat-Ring Type Restrained Test Method and Performance Evaluation for Evaluating Shrinkage Cracking Properties of Concrete in Early Age (콘크리트 초기 수축균열특성 평가를 위한 판상-링형 구속시험방법의 성능평가에 관한 연구)

  • Kim, Gyu-Yong;Choi, Hyeong-Gil;Lee, Eui-Bae;Nam, Jeong-Soo;Han, Min-Ki
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.13 no.3 s.55
    • /
    • pp.188-196
    • /
    • 2009
  • In Concrete, shrinkages occur like plastic shrinkage and drying shrinkage in the early age because of evaporation and transfer of moisture. Within the country, the crack test standardized by KS is used to test the drying shrinkage of the concrete by using the restricted drying shrinkage of Dumbbell type mold, but this test is for the cracking-point and the restricted shrinkage stress. Thus it is difficult to valuate the crack quantitative test. In this study, it is intended to develop the Flat-ring type restrained test method for the shrinkage deformation movement of the concrete and to provide the quantitative data for evaluating the cracks in concrete. And it suggest the proper specimen diameter and quantitative test method about shrinkage crack properties on Flat-ring type restrained test method. And Verified the suitability.

Early-age thermal analysis and strain monitoring of massive concrete structures

  • Geng, Yan;Li, Xiongyan;Xue, Suduo;Li, Jinguang;Song, Yanjie
    • Computers and Concrete
    • /
    • v.21 no.3
    • /
    • pp.279-289
    • /
    • 2018
  • Hydration heat and thermal induced cracking have always been a fatal problem for massive concrete structures. In order to study a massive reinforced concrete wall of a storage tank for liquefied natural gas (LNG) during its construction, two mock-ups of $0.8m{\times}0.8m{\times}0.8m$ without and with metal corrugated pipes were designed based on the actual wall construction plan. Temperature distribution and strain development of both mock-ups were measured and compared inside and on the surface of them. Meanwhile, time-dependent thermal and mechanical properties of the concrete were tested standardly and introduced into the finite-element (FE) software with a proposed hydration degree model. According to the comparison results, the FE simulation of temperature field agreed well with the measured data. Besides, the maximum temperature rise was slightly higher and the shrinkage was generally larger in the mock-up without pipes, indicating that corrugated pipes could reduce concrete temperature and decrease shrinkage of surrounding concrete. In addition, the cooling rate decreased approximately linearly with the reduction of heat transfer coefficient h, implying that a target cooling curve can be achieved by calculating a desired coefficient h. Moreover, the maximum cooling rate did not necessarily decrease with the extension of demoulding time. It is better to remove the formwork at least after 116 hours after concrete casting, which promises lower risk of thermal cracking of early-age concrete.

RESEARCH TRENDS IN THE CELLULOSE REINFORCED FIBROUS CONCRETE IN USA

  • Soroushian, Parviz;Ravanbakhsh, Sizvosh
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 1997.10a
    • /
    • pp.3-23
    • /
    • 1997
  • The growth in fast-track construction and repair has prompted major efforts to develop high-early-strength concrete mix compositions. Such mixtures rely on the use of relatively high cement contents and accelerator dosages to increase the rate of strength development. The measures, however, seem to compromise the long-term performance of concrete in applications such as full-depth patches as evidenced by occasional premature deterioration of such patches. The hypothesis successfully validated in this research was that traditional methods of increasing the early-age strength of concrete, involving the use of high cement and accelerator contents, increase the moisture and thermal movements of concrete. Restraint of such movements in actual field conditions, by external or internal restraining factors, generates tensile stresses which introduced microcracks and thus increase the permeability of concrete. This increase in permeability accelerates various processes of concrete deterioration, including freeze-thaw attack. Fiver reinforcement of concrete is an effective approach to the control of microcrack and crack development under tensile stresses. Fibers, however, have not been known of accelerating the process of strength gain in concrete. The recently developed specialty cellulose fibers, however, were found in this research to be highly effective in increasing the early-age strength of concrete. This provides a unique opportunity to increase the rate of strength gain in concrete without increasing moisture an thermal movements, which actually controlling the processes of microcracking and racking in concrete. Laboratory test results confirmed the desirable resistance of specialty cellulose fiber reinforced High-early-strength concrete to restrained shrinkage microcracking an cracking, and to different processes of deterioration under weathering effects.

  • PDF

Evaluation of Early age Performance of Geogrid-reinforced Asphalt Pavements (섬유그리드 보강 아스팔트 포장 초기 공용성 평가)

  • Yeo, Hyun-Dong;Kim, Gwang-Duk;Kwon, Soo-Ahn;Jeong, Jin-Hoon
    • International Journal of Highway Engineering
    • /
    • v.12 no.4
    • /
    • pp.53-60
    • /
    • 2010
  • Geogrid-reinforced asphalt pavement is a pavement type applicable to overlay for repair in addition to new construction. The geosynthetic materials are placed between the asphalt layers to stop or delay propagation of the cracking existing at lower layers and to reduce the rutting. In this study, the cracking, rutting, IRI, and deflection were investigated to compare the performance between geogrid-reinforced asphalt pavement and ordinary or polymer modified asphalt pavement. Based on field conditions, the 11 sections were classified into 3 groups; sections proper to compare, sections with restrictions to compare, sections with difficulties in comparing, and the data was statistically analyzed. Larger resistance to rutting and increased IRI were measured at the geogrid-reinforced asphalt pavement sections comparing to the ordinary or polymer modified asphalt pavement sections. However, the deflections of the pavements were similar and the resistance to the cracking could not be compared because of short pavement lives.

Effects of Shore Stiffness and Concrete Cracking on Slab Construction Load I: Theory (슬래브의 시공하중에 대한 동바리 강성 및 슬래브 균열의 영향 I: 이론)

  • Hwang, Hyeon-Jong;Park, Hong-Gun;Hong, Geon-Ho;Im, Ju-Hyeuk;Kim, Jae-Yo
    • Journal of the Korea Concrete Institute
    • /
    • v.22 no.1
    • /
    • pp.41-50
    • /
    • 2010
  • Long-term floor deflection caused by excessive construction load became a critical issue for the design of concrete slabs, as a flat plate is becoming popular for tall buildings. To estimate the concrete cracking and deflection of an early age slab, the construction load should be accurately evaluated. The magnitude of construction load acting on a slab is affected by various design parameters. Most of existing methods for estimating construction load addressed only the effects of the construction period per story, material properties of early age concrete, and the number of shored floors. In the present study, in addition to these parameter, the effects of shore stiffness and concrete cracking on construction load were numerically studied. Based on the result, a simplified method for estimating construction load was developed. In the proposed method, the calculation of construction load is divided to two steps: 1)Onset of concrete placement at a top slab. 2)Removal of shoring. At each step, the construction load increment is distributed to the floor slabs according to the ratio of slab stiffness to shore stiffness. The proposed method was compared with existing methods. In a companion paper, the proposed method will be verified by the comparison with the measurements of actual construction loads.

WELD REPAIR OF GAS TURBINE HOT END COMPONENTS

  • Chaturvedi, M.C.;Yu, X.H.;Richards, N.L.
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.235-243
    • /
    • 2002
  • Ni-base superalloys are used extensively in industry, both in aeroengines and land based turbines. About 60% by weight of most modern gas turbine engine structural components are made of Ni-base superalloys. To satisfy practical demands, the efficiency of gas turbine engines has been steadily and systematically increased by design modifications to handle higher turbine inlet or firing temperatures. However, the increase in operating temperatures has lead to a decrease in the life of components and increase in costs of replacement. Moreover, around 80% of the large frame size industrial/utility gas turbines operating in the world today were installed in the mid-sixties to early seventies and are now 25 to 30 years old. Consequently, there are greater opportunities now to repair and refurbish the older models. Basically, there are two major factors influencing the weldability of the cast alloys: strain-age cracking and liquation cracking. Susceptibility to strain-age cracking is due to the total Ti plus AI content of the alloy; Liquation cracking is due either to the presence of low melting constituents or constitutional liquation of constituents. Though Rene 41 superalloy has 4.5wt.% total Ti and Al content and falls just below the safe limit proposed by Prager et al., controlled grain size and special heat treatments are needed to obtain crack-free welds. Varying heat treatments and filler materials were used in a laboratory study, then the actual welding of service parts was carried out to verity the possibility of crack-tree weld of components fabricated from Rene 41 superalloy. The microstructural observations indicated that there were two kinds of carbides in the FCC matrix. MC carbides were located along the grain boundaries, while M$_{23}$C$_{6}$ carbide was located both inter and intra granularly. Two kinds of filler materials, Rene 41 and Hastelloy X were used to gas tungsten arc weld a patch into the sheet metal, along with varying pre-weld heat treatments. The microstructure, hardness and tensile tests were determined. The service distressed parts were categorized into three classes: with large cracks, with medium cracks and with small or no visible cracks. No significant difference in microstructure among the specimens was observed. Specimens were cut from the corner and the straight edge of the patch repair, away from the corner. The only cracks present were found to be associated with inadequate surface preparation to remove oxidation. Guidelines for oxide removal and the welding procedures developed in the research enabled crack-free welds to be produced.d.

  • PDF

Joint Behavior of Concrete Pavements Using Joint Crack Inducer (줄눈균열 유도장치를 사용한 콘크리트 포장의 줄눈거동)

  • Park, Moon Gil;Choi, Ki Hyo;Nam, Young Kug;Jeong, Jin Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.28 no.1D
    • /
    • pp.57-65
    • /
    • 2008
  • Joint of concrete pavement contributes to improvement of pavement performance by preventing occurrence of random cracking due to drying shrinkage and temperature changes of concrete slabs at early age. However, saw-cutting operations performed prior to sufficient concrete hardening develop micro-cracking of the concrete near the joints, which may develop to long-term distresses due to repetitious traffic and environmental loadings. To reduce the distresses, the joint crack inducers with heights of 100 mm, 150 mm, and 220 mm and the joint cracking slots with various depth were installed at a test section to investigate occurrence of the joint cracks and their behaviors over 5 months. As the results, higher efficiency of the crack inducing and larger behavior of the joint cracks were observed for the taller joint crack inducer. Higher efficiency of the crack inducing and improvement of the joint performance are warranted by additional investigation and reformation of the joint crack inducer.

Prediction Model for Autogenous Shrinkage of High Strength Fly Ash Concrete (고강도 플라이 애쉬 콘크리트의 자기수축 예측 모델)

  • Lee, Hoi-Keun;Lee, Kwang-Myong;Kim, Woo
    • Journal of the Korea Concrete Institute
    • /
    • v.15 no.1
    • /
    • pp.134-142
    • /
    • 2003
  • Autogenous shrinkage, a significant contributor of early-age cracking of high strength concrete (HSC), must be avoided or minimized from an engineering point of view. Therefore, it is necessary to study how to reduce and to predict autogenous shrinkage with respect to tile control of early-age cracking. In this study, autogenous shrinkage of HSC with various water-binder ratio (W/B) ranging from 0.50 to 0.27 and fly ash content of 0, 10, 20, and 30% were investigated. Based on the test results, thereafter, a prediction model for autogenous shrinkage was proposed. Test results show that autogenous shrinkage increased and more rapidly developed with decreasing the W/B. Also, the higher fly ash contents, the smaller autogenous shrinkage. In particular, even if much autogenous shrinkage occurs at very early-ages, stress may not be developed while the stiffness of concrete is low. In order to consider the change of concrete stiffness, the transition time referred as stiffening threshold, was obtained by monitoring of ultrasonic pulse velocity evolution and considered in the autogenous shrinkage model. From a practical point of view, the proposed model can be effectively used to predict autogenous shrinkage and to estimate stress induced by autogenous shrinkage.

A Study on the Development of Plat-Ring Restrained Test Method for Evaluating Early Age Shrinkage Crack of Concrete (콘크리트의 초기수축균열 평가를 위한 판상-링형 구속시험방법 개발에 관한 연구)

  • Nam, Jeong-Soo;Park, Yoon-Mi;Kim, Young-Sun;Kim, Young-Duck;Kim, Gyu-Yong;Kim, Moo-Han
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2008.04a
    • /
    • pp.821-824
    • /
    • 2008
  • In this study, it is willing to present that fundamental data for proposing quantitatively shrinkage cracking evaluation method such as plat-ring type restrained test method. It is possible to decide that specimen diameter is s 150mm with evaluating restrained shrinkage crack properties of concrete according to change of ring diameter in specimen. Also, effectiveness of test method according to mixing of PVA fiber is evaluated as part of a repeatability verification experiment of plat-ring type restrained test method using ring which diameter is 150mm. As a result, it is possible to measure the crack due to the plastic shrinkage which was occurred within 48hours at early age with plat-ring type restrained test method. Hereafter, it is considered that the study concerning environmental condition and mixing factor in plat-ring type restrained test method is need.

  • PDF

Effect of Steam Curing on Concrete Piles with Silica Fume

  • Yazdani, N.;F. Asce, M. Filsaime;Manzur, T.
    • International Journal of Concrete Structures and Materials
    • /
    • v.4 no.1
    • /
    • pp.9-15
    • /
    • 2010
  • Silica fume is a common addition to high performance concrete mix designs. The use of silica fume in concrete leads to increased water demand. For this reason, Florida Department of Transportation (FDOT) allows only a 72-hour continuous moist cure process for concrete containing silica fume. Accelerated curing has been shown to be effective in producing high-performance characteristics at early ages in silica-fume concrete. However, the heat greatly increases the moisture loss from exposed surfaces, which may cause shrinkage problems. An experimental study was undertaken to determine the feasibility of steam curing of FDOT concrete with silica fume in order to reduce precast turnaround time. Various steam curing durations were utilized with full-scale precast prestressed pile specimens. The concrete compressive strength and shrinkage were determined for various durations of steam curing. Results indicate that steam cured silica fume concrete met all FDOT requirements for the 12, 18 and 24 hours of curing periods. No shrinkage cracking was observed in any samples up to one year age. It was recommended that FDOT allow the 12 hour steam curing for concrete with silica fume.